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Aprilia RST Mille Futura 2007 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Futura Year: 2007 👋 Introduction Market Position Segment: Sport-touring motorcycle Target Audience: Owners and technicians seeking in-depth repair and maintenance information Competitive Analysis Competitors 2007: BMW R 1150 RT, Yamaha FJR1300, Kawasaki Concours 14, Honda VFR800 Key Features Vehicle Strengths: Powerful V-twin engine, advanced chassis, comfortable ergonomics for long distances Manual Value Proposition: Empowers owners to perform complex repairs and maintenance, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Page Count Estimated Pages: 300+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, valve adjustments, timing, piston/cylinder inspection, crankshaft, connecting rods Fuel System: Fuel injection system, throttle body, injectors, fuel pump, pressure regulator, fuel tank Ignition System: Ignition coils, spark plugs, ECU control, timing management Cooling System: Radiator, coolant pump, thermostat, fan control, coolant flow diagrams Exhaust System: Mufflers, catalytic converter, exhaust sensors, pipework inspection Transmission Mechanical: Clutch operation, gear shifting mechanism, gearbox disassembly and reassembly, bearing inspection Clutch System: Clutch assembly, hydraulic actuation, fluid replacement, bleeding procedures Brakes Hydraulic: Brake calipers, master cylinders, brake lines, fluid replacement, bleeding, ABS system components Brakes Mechanical: Brake disc inspection, pad replacement, caliper servicing Suspension Front: Telescopic forks, damping adjustments, spring rates, seal replacement, fork oil specifications Suspension Rear: Monoshock absorber, linkage system, swingarm, bearing maintenance, preload adjustment Steering System: Handlebar assembly, steering head bearings, adjustment, lubrication Electrical System Charging: Alternator, regulator/rectifier, battery testing and replacement Electrical System Starting: Starter motor, solenoid, battery connections Electrical System Lighting: Headlights, taillights, turn signals, dashboard illumination, bulb replacement Electrical System Instruments: Dashboard assembly, speedometer, tachometer, warning lights, sensor diagnostics Electrical System Wiring Harness: Wiring diagrams, connector identification, troubleshooting electrical faults Bodywork Panels: Fairing removal and installation, seat, fuel tank, body panel fasteners Frame Chassis: Frame integrity inspection, swingarm pivot, steering head Procedures Included Routine Maintenance: Oil and filter changes, chain adjustment, air filter replacement, brake fluid flush, coolant replacement Troubleshooting Guides: Diagnostic charts for common problems, fault code interpretation (if applicable) Component Replacement: Step-by-step instructions for replacing wear items and major components Rebuilding Procedures: Detailed instructions for engine, gearbox, and suspension component overhauls Torque Specifications: Critical torque values for all fasteners Electrical Diagnostics: Schematics, component testing, and troubleshooting logic for electrical systems Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine rebuild) 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Print Quality Image Resolution: High-resolution (suitable for printing diagrams and schematics) Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-Stroke Displacement: 998 cc Bore X Stroke: 97 x 67.5 mm Compression Ratio: 11.3:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: 130 HP @ 9,500 rpm Torque: 101 Nm (74.5 lb-ft) @ 7,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type Recommendation: SAE 10W-40, API SG/SH/SJ or higher, JASO MA certified 🔧 Transmission Standard Transmission Type: 6-Speed Sequential Manual Features Clutch Type: Hydraulically operated, Wet Multi-plate Fluid Specifications Transmission Oil Type: API GL-4 or GL-5, SAE 75W-90 (check specific Aprilia recommendations) 📐 Dimensions Exterior Length: Approx. 2,140 mm (84.3 in) Width: Approx. 760 mm (30 in) Height: Approx. 1,250 mm (49.2 in) Wheelbase: Approx. 1,425 mm (56.1 in) Weights Dry Weight: Approx. 205 kg (452 lbs) Wet Weight: Approx. 225 kg (496 lbs) Capacities Fuel Tank Capacity: 25 Liters (6.6 US gal) Engine Oil Capacity: Approx. 3.7 Liters (3.9 US qt) with filter change 🛡️ Safety Features Ratings Safety Standards: Meets relevant European and international motorcycle safety standards. Active Features Braking System: Dual 320mm discs with 4-piston calipers (front), Single 220mm disc with 2-piston caliper (rear) ABS: Optional ABS system available on some models. Passive Features Lighting: Halogen headlights, LED taillight 💡 Technology Features Infotainment Dashboard: Analog tachometer, digital speedometer, fuel gauge, coolant temperature gauge, clock, and warning lights. Driver Assistance ABS: Optional, electronically controlled anti-lock braking system. Connectivity Instrument Cluster: Basic digital display providing essential rider information. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km (3,000 - 5,000 miles) or annually. Valve Check Interval: Every 10,000 - 15,000 km (6,000 - 9,000 miles). Chain Adjustment Interval: Every 1,000 km (600 miles) or as needed. Fluid Specifications Brake Fluid Type: DOT 4 Coolant Type: Ethylene glycol-based coolant (50% mix with distilled water) Known Issues Common Wear Items: Clutch plates, fork seals, rear shock absorber seals, electrical connectors. Potential Electrical Gremlins: Corrosion on stator/rotor connectors, voltage regulator failures. Engine Notes: Rotax 998cc V-twin is robust but requires diligent maintenance, particularly valve clearances and oil changes. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia (Italy) Brand Focus: Performance motorcycles, racing heritage Model Evolution Predecessor: Aprilia RST1000 Futura...
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Aprilia RST Mille Futura 2007 Full Service Repair ManualAprilia RST Mille Futura 2007 Full Service Repair ManualAprilia RST Mille Futura 2007 Full Service Repair ManualAprilia RST Mille Futura 2007 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RST Mille Futura
Year:
2007
👋 Introduction
Market Position
Segment:
Sport-touring motorcycle
Target Audience:
Owners and technicians seeking in-depth repair and maintenance information
Competitive Analysis
Competitors 2007:
BMW R 1150 RT, Yamaha FJR1300, Kawasaki Concours 14, Honda VFR800
Key Features
Vehicle Strengths:
Powerful V-twin engine, advanced chassis, comfortable ergonomics for long distances
Manual Value Proposition:
Empowers owners to perform complex repairs and maintenance, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Page Count
Estimated Pages:
300+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, valve adjustments, timing, piston/cylinder inspection, crankshaft, connecting rods
Fuel System:
Fuel injection system, throttle body, injectors, fuel pump, pressure regulator, fuel tank
Ignition System:
Ignition coils, spark plugs, ECU control, timing management
Cooling System:
Radiator, coolant pump, thermostat, fan control, coolant flow diagrams
Exhaust System:
Mufflers, catalytic converter, exhaust sensors, pipework inspection
Transmission Mechanical:
Clutch operation, gear shifting mechanism, gearbox disassembly and reassembly, bearing inspection
Clutch System:
Clutch assembly, hydraulic actuation, fluid replacement, bleeding procedures
Brakes Hydraulic:
Brake calipers, master cylinders, brake lines, fluid replacement, bleeding, ABS system components
Brakes Mechanical:
Brake disc inspection, pad replacement, caliper servicing
Suspension Front:
Telescopic forks, damping adjustments, spring rates, seal replacement, fork oil specifications
Suspension Rear:
Monoshock absorber, linkage system, swingarm, bearing maintenance, preload adjustment
Steering System:
Handlebar assembly, steering head bearings, adjustment, lubrication
Electrical System Charging:
Alternator, regulator/rectifier, battery testing and replacement
Electrical System Starting:
Starter motor, solenoid, battery connections
Electrical System Lighting:
Headlights, taillights, turn signals, dashboard illumination, bulb replacement
Electrical System Instruments:
Dashboard assembly, speedometer, tachometer, warning lights, sensor diagnostics
Electrical System Wiring Harness:
Wiring diagrams, connector identification, troubleshooting electrical faults
Bodywork Panels:
Fairing removal and installation, seat, fuel tank, body panel fasteners
Frame Chassis:
Frame integrity inspection, swingarm pivot, steering head
Procedures Included
Routine Maintenance:
Oil and filter changes, chain adjustment, air filter replacement, brake fluid flush, coolant replacement
Troubleshooting Guides:
Diagnostic charts for common problems, fault code interpretation (if applicable)
Component Replacement:
Step-by-step instructions for replacing wear items and major components
Rebuilding Procedures:
Detailed instructions for engine, gearbox, and suspension component overhauls
Torque Specifications:
Critical torque values for all fasteners
Electrical Diagnostics:
Schematics, component testing, and troubleshooting logic for electrical systems
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine rebuild)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Print Quality
Image Resolution:
High-resolution (suitable for printing diagrams and schematics)
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-Stroke
Displacement:
998 cc
Bore X Stroke:
97 x 67.5 mm
Compression Ratio:
11.3:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
130 HP @ 9,500 rpm
Torque:
101 Nm (74.5 lb-ft) @ 7,500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Lubrication
Oil Type Recommendation:
SAE 10W-40, API SG/SH/SJ or higher, JASO MA certified
🔧 Transmission
Standard
Transmission Type:
6-Speed Sequential Manual
Features
Clutch Type:
Hydraulically operated, Wet Multi-plate
Fluid Specifications
Transmission Oil Type:
API GL-4 or GL-5, SAE 75W-90 (check specific Aprilia recommendations)
📐 Dimensions
Exterior
Length:
Approx. 2,140 mm (84.3 in)
Width:
Approx. 760 mm (30 in)
Height:
Approx. 1,250 mm (49.2 in)
Wheelbase:
Approx. 1,425 mm (56.1 in)
Weights
Dry Weight:
Approx. 205 kg (452 lbs)
Wet Weight:
Approx. 225 kg (496 lbs)
Capacities
Fuel Tank Capacity:
25 Liters (6.6 US gal)
Engine Oil Capacity:
Approx. 3.7 Liters (3.9 US qt) with filter change
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant European and international motorcycle safety standards.
Active Features
Braking System:
Dual 320mm discs with 4-piston calipers (front), Single 220mm disc with 2-piston caliper (rear)
ABS:
Optional ABS system available on some models.
Passive Features
Lighting:
Halogen headlights, LED taillight
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, fuel gauge, coolant temperature gauge, clock, and warning lights.
Driver Assistance
ABS:
Optional, electronically controlled anti-lock braking system.
Connectivity
Instrument Cluster:
Basic digital display providing essential rider information.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or annually.
Valve Check Interval:
Every 10,000 - 15,000 km (6,000 - 9,000 miles).
Chain Adjustment Interval:
Every 1,000 km (600 miles) or as needed.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based coolant (50% mix with distilled water)
Known Issues
Common Wear Items:
Clutch plates, fork seals, rear shock absorber seals, electrical connectors.
Potential Electrical Gremlins:
Corrosion on stator/rotor connectors, voltage regulator failures.
Engine Notes:
Rotax 998cc V-twin is robust but requires diligent maintenance, particularly valve clearances and oil changes.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia (Italy)
Brand Focus:
Performance motorcycles, racing heritage
Model Evolution
Predecessor:
Aprilia RST1000 Futura (based on the RSV Mille platform)
Key Updates For 2007:
Minor styling tweaks, potential ECU mapping revisions, updated component sourcing.
Production
Production Years:
2001-2004 (RST1000 Futura), followed by the Mille Futura branding in later iterations.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Often praised for its potent engine, sophisticated chassis, and touring comfort by contemporary motorcycle publications.
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