🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Code: RSV Mille Generation Model Years: 1998-2003 👋 Introduction Market Position Market Segment: High-performance sportbike Competitive Analysis Competitors: Ducati 916/996, Yamaha R1, Suzuki GSX-R1000, Honda Fireblade Key Features Engine Layout: 90-degree V-Twin Frame: Aluminum twin-spar frame Suspension: Premium adjustable front forks and rear monoshock Brakes: High-performance Brembo braking system 📋 Manual Details Coverage Areas Supported Models: Aprilia RSV Mille 1998-2003 Page Count Estimated Page Count: High (Detailed Factory Manual) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, and troubleshooting Fuel System: Carburetor (Mikuni BSR34) or Fuel Injection (depending on specific market/sub-model) maintenance, diagnosis, and adjustment Ignition System: ECU, sensors, wiring diagrams, ignition timing and coil testing Cooling System: Radiator, fan, thermostat, water pump, coolant flow and maintenance Transmission: Clutch operation, gearbox overhaul, gear selection, lubrication, and troubleshooting Chassis Suspension: Front forks (Ohlins or Showa variants), rear shock absorber, linkage, swingarm, bearings, and adjustment procedures Brakes: Brake system components (Brembo calipers, master cylinders), hydraulic lines, bleeding procedures, pad/rotor replacement, and diagnostics Electrical System: Complete wiring diagrams, battery, charging system, lighting, starter, instrumentation, and fault finding Exhaust System: Exhaust manifold, mufflers, catalytic converter (if applicable), and emissions control Bodywork Fairings: Fairing removal, installation, repair, and cosmetic maintenance Procedures Included Preventive Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, and general inspection Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, and common issue resolution Repair Procedures: Detailed step-by-step instructions for component removal, repair, and reassembly Diagnostics: Fault code interpretation, sensor testing, and component performance checks Torque Specifications: Precise torque values for all critical fasteners Wiring Diagrams: Comprehensive and detailed electrical schematics for all circuits Technical Depth Depth: Comprehensive Factory Level - Suitable for professional mechanics and experienced enthusiasts 📊 Manual Specifications File Format Digital Format: PDF Print Quality Searchable Text: Yes (for efficient navigation and information retrieval) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 90-degree V-Twin Displacement: 998 cc (998cc) Bore X Stroke: 97 mm x 68 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 130 HP (96 kW) at 9500 rpm Torque: Approx. 72 lb-ft (98 Nm) at 7000 rpm Fuel System Fuel Delivery: Carburetor (Mikuni BSR34) or Electronic Fuel Injection (EFI) depending on market and year Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 Engine Codes Engine Identification: Refer to VIN plate and engine block stamping 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Gear Ratios: Specific ratios detailed in manual Features Clutch Type: Wet multi-plate clutch, hydraulic actuation Fluid Specs Transmission Oil: Refer to manual for specific type and capacity (typically SAE 75W-90 or similar gear oil) 📐 Dimensions Exterior Length: Approx. 2045 mm (80.5 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1155 mm (45.5 in) Wheelbase: Approx. 1410 mm (55.5 in) Weights Dry Weight: Approx. 185 kg (408 lbs) Wet Weight: Approx. 200 kg (441 lbs) Fuel Tank Capacity: 21 liters (5.5 US gal) 🛡️ Safety Features Ratings Safety Features Availability: ABS optional on some models/markets Active Features Braking System: Dual 320 mm discs with 4-piston Brembo calipers (front), Single 220 mm disc with 2-piston Brembo caliper (rear) Passive Features Frame Design: High-stiffness aluminum twin-spar frame for stability Lighting: Dual halogen headlights for enhanced visibility 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, LCD multi-function display Driver Assistance ABS Option: Anti-lock Braking System (ABS) available as an option on select models. Connectivity Diagnostic Tools: Requires specific diagnostic tools for ECU reading/writing (covered in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually Air Filter Cleaning Replacement: Every 10,000 km (6,000 miles) Spark Plug Replacement: Every 15,000 - 20,000 km (9,000 - 12,000 miles) Coolant Flush: Every 2 years Fluid Specifications Brake Fluid: DOT 4 Coolant Type: Ethylene glycol-based coolant, 50% mix with distilled water Known Issues Common Wear Items: Clutch wear, cam chain tensioner (potential upgrade needed), regulator/rectifier failure, fuel line issues. Electrical Gremlins: Wiring harness chafing and connector issues can occur. Suspension Maintenance: Regular fork seal and shock absorber servicing recommended. 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Motorcycle Focus: Renowned for racing heritage and high-performance motorcycles Model Evolution First Generation: The RSV Mille represented Aprilia's entry into the litre-class sportbike market. Key Upgrades: Variations included RSV Mille R (upgraded suspension, lighter components) and RSV Mille SP (race-oriented). Production Manufacturing Period: 1998-2003 (preceding the RSV1000R) 🏆 Awards & Recognition Recognitions Performance Acclaim: The RSV Mille was generally praised for its potent V-twin engine and capable chassis, often compared favorably to Italian rivals.