Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Introduction Market Position Market Position: The Aprilia RSV Mille was positioned as a premium Italian superbike, competing directly with established Japanese and European liter-class sportbikes. Known for its exotic styling, powerful V-twin engine, and sophisticated chassis. Competitive Analysis Competitive Analysis: Competed with models such as the Ducati 996/998, Yamaha YZF-R1, Honda CBR929RR/954RR, Suzuki GSX-R1000, and BMW R1100 S. The RSV Mille distinguished itself with its unique V-twin torque delivery and race-derived handling characteristics. Key Features Key Features: 60-degree V-twin engine, strong mid-range torque, advanced chassis geometry, capable suspension, distinctive Italian design, performance-oriented ergonomics. Manual Details Coverage Areas Coverage Areas: Complete engine overhaul, chassis maintenance, electrical system diagnostics, suspension tuning, braking system service, fuel system components, cooling system, exhaust system, bodywork repair, and detailed troubleshooting for all RSV Mille models from 2002. Wiring Diagrams: Includes comprehensive, detailed wiring diagrams for all electrical circuits. Page Count Page Count: Estimated 500+ pages (based on typical comprehensive service manuals for this model and era, as exact count not provided). Manual Type Manual Type: Workshop Service Repair Manual Completeness Statement: Advertised as 'Complete Manual - No Missing Pages', indicating it's a full workshop manual, not a partial or condensed version. Language Language: English Format Format: Digital (likely PDF) Manual Coverage Systems Covered Systems Covered: Engine (V-Twin 60-degree), Fuel Injection System (ECU, injectors, throttle bodies), Ignition System, Cooling System (radiator, fans, thermostat), Lubrication System (oil pump, filter, passages), Exhaust System, Clutch System (hydraulic), Transmission (6-speed gearbox), Drive Chain, Suspension (front forks, rear shock absorber, linkage), Braking System (front and rear calipers, master cylinders, lines, ABS if applicable), Wheels and Tires, Electrical System (wiring diagrams, lighting, ignition switch, battery, charging system), Frame and Bodywork, Instruments and Controls, Diagnostics. Chassis Geometry: Details on frame alignment, steering head bearing replacement, and suspension geometry adjustments. Procedures Included Procedures Included: Routine maintenance (oil changes, filter replacements, chain adjustment), engine tuning and adjustments, carburetor or fuel injection system servicing, ignition timing, valve clearance checks and adjustment, clutch adjustment and replacement, transmission gear inspection and replacement, fork seal replacement, shock absorber servicing, brake pad and fluid replacement, bleeding procedures, wheel bearing replacement, electrical troubleshooting using wiring diagrams, diagnostic code retrieval (if applicable), body panel removal and installation, torque specifications for all fasteners, disassembly and reassembly of major components. Troubleshooting Charts: Detailed troubleshooting flowcharts for common electrical and mechanical issues, aiding in rapid diagnosis. Technical Depth Technical Depth: Comprehensive. Covers everything from basic scheduled maintenance to complete engine teardowns and rebuilds, complex electrical diagnostics, and chassis adjustments. Suitable for professional technicians and experienced DIY enthusiasts. Includes detailed exploded views, torque specifications, and troubleshooting flowcharts. Diagnostic Codes: Instructions for retrieving and interpreting diagnostic trouble codes (DTCs) if the ECU supports such functionality on this model. Manual Specifications File Format File Format: PDF (searchable text, printable pages recommended for optimal usability) File Quality: Likely high-resolution scans or digital creation, ensuring legibility of text and diagrams. Assumed to be searchable if PDF. Print Quality Print Quality: High resolution images and diagrams (assuming professional quality digital reproduction). Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 60-degree V-twin Displacement: 998 cc Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 10.3:1 Valvetrain: DOHC, 4 valves per cylinder, Desmodromic actuation (or similar advanced valve control, confirm with manual) Performance Horsepower Claimed: Approx. 128 hp (95 kW) @ 9,500 rpm Torque Claimed: Approx. 99 Nm (73 lb-ft) @ 7,200 rpm Ignition System: Electronic ignition with variable ignition timing controlled by ECU. Fuel System Fuel Delivery: Electronic Fuel Injection (Weber-Marelli or similar, with twin injectors per cylinder on later models/variants) Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating may vary by region/specification) Fuel Tank Capacity: Approx. 21 liters (5.5 US gal) Lubrication System Oil Type: Synthetic motorcycle oil, SAE 10W-40 or 10W-50 recommended (refer to manual for exact specifications). Oil Capacity: Approx. 3.5 liters (including filter, verify with manual) Transmission Standard Type: 6-speed constant mesh Clutch Type: Hydraulic actuation, wet multi-plate Features Gear Ratios: Specific gear ratios are detailed within the workshop manual for each gear. Final Drive: O-ring sealed chain drive Dimensions Exterior Length: Approx. 2040 mm (80.3 in) Width: Approx. 720 mm (28.3 in) at handlebars Height: Approx. 1100 mm (43.3 in) at seat Ground Clearance: Specific value provided in manual. Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 210 kg (463 lbs) (with all fluids) Wheelbase: Approx. 1415 mm (55.7 in) Safety Features Ratings Safety Ratings: Motorcycle safety is primarily assessed through individual component performance and rider skill. No official governmental safety ratings like cars. Active Features Braking System: Dual 320 mm front discs with radial-mount 4-piston calipers (Brembo or similar), 220 mm rear disc with 2-piston caliper. Optional ABS...