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Aprilia Scarabeo 500 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2007 Generation Model Generation: GT (Second Generation) Codes Vin Code Engine: Piaggio MASTER 500 👋 Introduction Market Position Market Position: The Aprilia Scarabeo 500 was positioned as a premium, stylish, and comfortable maxi-scooter, bridging the gap between urban mobility and touring capabilities. It competed with other high-displacement scooters from brands like Yamaha (TMAX), Suzuki (Burgman), and Honda (Silver Wing). Competitive Analysis Competitive Analysis: Competed directly with scooters offering large displacement engines, advanced features, and a focus on rider comfort and road presence. The Scarabeo 500 stood out with its Italian design flair and engaging handling, often favored by riders seeking a more engaging riding experience than typical utilitarian maxi-scooters. Key Features Key Features: Powerful Piaggio Master 500cc engine, comfortable seating for two, ample under-seat storage, large diameter wheels for enhanced stability, advanced braking systems, aerodynamic fairing, and premium fit and finish. 📋 Manual Details Coverage Areas Coverage Areas: Complete factory service and repair coverage for all aspects of the 2007 Aprilia Scarabeo 500. Page Count Page Count: Hundreds of pages (specific count not provided in product info, but implies comprehensive coverage). Manual Type Manual Type: Factory Service Repair Manual Language Language: English (assumed based on typical factory manuals for global markets). Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, fuel system, ignition system, cooling system, transmission, clutch, suspension (front and rear), brakes (front and rear), electrical system, wiring diagrams, lighting, instrument panel, bodywork, chassis, troubleshooting, maintenance, specifications. Procedures Included Procedures Included: Routine maintenance, scheduled service, engine overhaul, fuel system diagnostics and repair, ignition system troubleshooting, cooling system flushing and repair, transmission removal and installation, clutch adjustment and replacement, suspension fork overhaul, brake system bleeding and component replacement, electrical diagnostics, wiring harness repair, lighting system service, body panel removal and installation, chassis inspection and repair, diagnostic trouble codes (DTCs) and troubleshooting guides. Technical Depth Technical Depth: Comprehensive, from basic rider maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, clearances, and diagnostic procedures. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing all pages or specific sections as needed. Clear diagrams and legible text. Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder (Piaggio MASTER 500). Displacement: 492.7 cc Bore X Stroke: 94 mm x 71 mm Compression Ratio: 10.2:1 Performance Horsepower: Approx. 40 hp (29.4 kW) @ 7,000 rpm (actual figures may vary slightly by region/spec). Torque: Approx. 46 Nm (34 lb-ft) @ 5,500 rpm (actual figures may vary). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded Gasoline (minimum 91 octane recommended). Engine Oil Oil Type: SAE 15W-40 API SG or higher (refer to manual for specific Aprilia recommendations). Oil Capacity: 1.8 liters (1.9 US qt) with filter change (refer to manual for exact specification). Cooling System Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (50% mixture with distilled water recommended). Coolant Capacity: Approx. 1.2 liters (refer to manual for exact specification). 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission). Optional Optional Transmission: N/A (CVT is standard for this model). Features Drive System: Belt drive. 📐 Dimensions Exterior Length: Approx. 2170 mm (85.4 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1420 mm (55.9 in) Wheelbase: Approx. 1540 mm (60.6 in) Weights Dry Weight: Approx. 199 kg (438.7 lbs) Curb Weight: Approx. 215 kg (474 lbs) (with all fluids). Max Load Capacity: Refer to manual for specific rider and cargo weight limits. Fuel Capacity Fuel Tank Capacity: 14 liters (3.7 US gal). Wheel Size Front Wheel Size: 16 inch. Rear Wheel Size: 15 inch. Tire Size Front Tire Size: 110/70-16. Rear Tire Size: 140/70-15. 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle/scooter safety ratings are typically not assessed like automobiles. Focus is on braking and handling performance). Active Features Active Safety Features: Combined braking system (optional), disc brakes front and rear, large diameter wheels for stability. Passive Features Passive Safety Features: Sturdy chassis, protective fairing, passenger grab handles. Brakes Front Brake Type: Dual hydraulic disc brakes. Rear Brake Type: Hydraulic disc brake. ABS Availability: Optional ABS system available on some models/markets. 💡 Technology Features Infotainment Infotainment System: Basic digital and analog instrument cluster providing speed, RPM, fuel level, odometer, trip meter, and indicator lights. No advanced infotainment features typical of modern cars. Driver Assistance Driver Assistance Features: Optional ABS (Anti-lock Braking System) available on select models. Connectivity Connectivity Features: N/A (No Bluetooth, USB, or smartphone integration). Lighting Headlight Type: Halogen, dual headlights for improved nighttime visibility. Taillight Type: LED or incandescent bulb (refer to manual for specific configuration). 🔧 Maintenance Service Intervals Initial Service: Typically around...
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Aprilia Scarabeo 500 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Year:
2007
Generation
Model Generation:
GT (Second Generation)
Codes
Vin Code Engine:
Piaggio MASTER 500
👋 Introduction
Market Position
Market Position:
The Aprilia Scarabeo 500 was positioned as a premium, stylish, and comfortable maxi-scooter, bridging the gap between urban mobility and touring capabilities. It competed with other high-displacement scooters from brands like Yamaha (TMAX), Suzuki (Burgman), and Honda (Silver Wing).
Competitive Analysis
Competitive Analysis:
Competed directly with scooters offering large displacement engines, advanced features, and a focus on rider comfort and road presence. The Scarabeo 500 stood out with its Italian design flair and engaging handling, often favored by riders seeking a more engaging riding experience than typical utilitarian maxi-scooters.
Key Features
Key Features:
Powerful Piaggio Master 500cc engine, comfortable seating for two, ample under-seat storage, large diameter wheels for enhanced stability, advanced braking systems, aerodynamic fairing, and premium fit and finish.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete factory service and repair coverage for all aspects of the 2007 Aprilia Scarabeo 500.
Page Count
Page Count:
Hundreds of pages (specific count not provided in product info, but implies comprehensive coverage).
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (assumed based on typical factory manuals for global markets).
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, fuel system, ignition system, cooling system, transmission, clutch, suspension (front and rear), brakes (front and rear), electrical system, wiring diagrams, lighting, instrument panel, bodywork, chassis, troubleshooting, maintenance, specifications.
Procedures Included
Procedures Included:
Routine maintenance, scheduled service, engine overhaul, fuel system diagnostics and repair, ignition system troubleshooting, cooling system flushing and repair, transmission removal and installation, clutch adjustment and replacement, suspension fork overhaul, brake system bleeding and component replacement, electrical diagnostics, wiring harness repair, lighting system service, body panel removal and installation, chassis inspection and repair, diagnostic trouble codes (DTCs) and troubleshooting guides.
Technical Depth
Technical Depth:
Comprehensive, from basic rider maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, clearances, and diagnostic procedures. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing all pages or specific sections as needed. Clear diagrams and legible text.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, single-cylinder (Piaggio MASTER 500).
Displacement:
492.7 cc
Bore X Stroke:
94 mm x 71 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
Approx. 40 hp (29.4 kW) @ 7,000 rpm (actual figures may vary slightly by region/spec).
Torque:
Approx. 46 Nm (34 lb-ft) @ 5,500 rpm (actual figures may vary).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded Gasoline (minimum 91 octane recommended).
Engine Oil
Oil Type:
SAE 15W-40 API SG or higher (refer to manual for specific Aprilia recommendations).
Oil Capacity:
1.8 liters (1.9 US qt) with filter change (refer to manual for exact specification).
Cooling System
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (50% mixture with distilled water recommended).
Coolant Capacity:
Approx. 1.2 liters (refer to manual for exact specification).
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission).
Optional
Optional Transmission:
N/A (CVT is standard for this model).
Features
Drive System:
Belt drive.
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (85.4 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1420 mm (55.9 in)
Wheelbase:
Approx. 1540 mm (60.6 in)
Weights
Dry Weight:
Approx. 199 kg (438.7 lbs)
Curb Weight:
Approx. 215 kg (474 lbs) (with all fluids).
Max Load Capacity:
Refer to manual for specific rider and cargo weight limits.
Fuel Capacity
Fuel Tank Capacity:
14 liters (3.7 US gal).
Wheel Size
Front Wheel Size:
16 inch.
Rear Wheel Size:
15 inch.
Tire Size
Front Tire Size:
110/70-16.
Rear Tire Size:
140/70-15.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle/scooter safety ratings are typically not assessed like automobiles. Focus is on braking and handling performance).
Active Features
Active Safety Features:
Combined braking system (optional), disc brakes front and rear, large diameter wheels for stability.
Passive Features
Passive Safety Features:
Sturdy chassis, protective fairing, passenger grab handles.
Brakes
Front Brake Type:
Dual hydraulic disc brakes.
Rear Brake Type:
Hydraulic disc brake.
ABS Availability:
Optional ABS system available on some models/markets.
💡 Technology Features
Infotainment
Infotainment System:
Basic digital and analog instrument cluster providing speed, RPM, fuel level, odometer, trip meter, and indicator lights. No advanced infotainment features typical of modern cars.
Driver Assistance
Driver Assistance Features:
Optional ABS (Anti-lock Braking System) available on select models.
Connectivity
Connectivity Features:
N/A (No Bluetooth, USB, or smartphone integration).
Lighting
Headlight Type:
Halogen, dual headlights for improved nighttime visibility.
Taillight Type:
LED or incandescent bulb (refer to manual for specific configuration).
🔧 Maintenance
Service Intervals
Initial Service:
Typically around 1,000 km (600 miles) for the first service (refer to manual for exact mileage).
Regular Service:
Recommended every 5,000 km to 7,500 km (3,000 to 4,500 miles) or annually, whichever comes first (refer to manual for precise intervals for specific checks).
Engine Oil Change Interval:
Every 5,000 km (3,000 miles) or annually (refer to manual).
Spark Plug Replacement Interval:
Typically every 10,000 km to 15,000 km (refer to manual for specific plug type and interval).
Fluid Specifications
Brake Fluid Type:
DOT 4 (refer to manual for precise specification and replacement interval).
Transmission Fluid Type:
N/A (CVT uses engine oil and requires periodic checking of gearbox oil for the final drive. Refer to manual for final drive oil type and change interval).
Final Drive Oil Type:
API GL-4 SAE 75W/90 or SAE 80W/90 (refer to manual for specific Aprilia recommendation).
Final Drive Oil Capacity:
Approx. 150 cc (refer to manual for exact specification).
Known Issues
Common Issues:
While generally reliable, some owners have reported occasional issues with the fuel pump, electrical connectors, and voltage regulator. The Piaggio Master engine is robust but requires diligent maintenance. Refer to the manual's troubleshooting section for detailed diagnostics.
Filter Part Numbers
Oil Filter Part Number:
Refer to manual for specific Aprilia or compatible aftermarket part number (e.g., Hiflofiltro HF183 is a common cross-reference, but always verify).
Air Filter Part Number:
Refer to manual for specific Aprilia or compatible aftermarket part number.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a rich history in motorcycle racing and performance-oriented scooters and motorcycles. Known for innovative design and sporting pedigree.
Model Evolution
Model Evolution:
The Scarabeo line, meaning 'beetle' in Italian, debuted in the mid-1990s. The 500cc model represents the higher-performance, longer-distance touring variant within the Scarabeo family, evolving through various engine sizes and styling updates over its production run.
Production
Production Period:
The 500cc variant of the Scarabeo was produced for several years, with the 2007 model being part of the second generation (GT) which featured the larger engine and updated styling.
Manufacturing Location:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2007 Scarabeo 500 are not readily documented, the Scarabeo line generally received positive reviews for its design, comfort, and performance in its class during its active market presence.
Ratings
Ratings:
Consistent praise for its stability at higher speeds and comfortable ride for longer journeys compared to smaller scooters.
Certifications
Certifications:
Meets all relevant European (Euro 3) and North American emissions and safety standards for its model year.
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