Aprilia Scarabeo 500 2003-2011 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Nickname: Scarabeo 500 GT Model Designation: SC500 Generation Generation Identifier: First Generation Generation Years: 2003-2011 Codes Vin Code: ZAPM377 👋 Introduction Market Position Segment: Maxi-scooter Target Audience: Commuters, touring riders seeking comfort and practicality. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha TMAX 500, Honda Silver Wing 500. Key Features Design Philosophy: Italian design with robust Italian engineering, offering a blend of style and performance for urban and touring use. Vehicle Highlights: Comfortable seating, ample under-seat storage, strong engine performance, and agile handling for its class. 📋 Manual Details Coverage Areas Geographical Coverage: Global (European and North American specifications may vary slightly in documentation, but this manual aims for comprehensive coverage). Page Count Estimated Page Count: 300+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, component inspection, torque specifications, timing, valve clearance adjustment. Engine Management Electronic: Fuel injection system, ignition system, ECU diagnostics, sensor readings, wiring diagrams, troubleshooting. Transmission Drivetrain: CVT (Continuously Variable Transmission) maintenance, belt inspection/replacement, clutch operation, variator servicing. Brakes: Hydraulic brake system (front and rear), ABS (if equipped) operation, caliper maintenance, pad replacement, fluid flushing. Suspension: Front telescopic fork servicing, rear shock absorber maintenance, linkage lubrication, bearing checks. Electrical System: Battery, starter motor, alternator, lighting (headlight, taillight, turn signals), horn, wiring harness schematics, fuses, relays. Fuel System: Fuel tank, fuel pump, fuel filter replacement, fuel line maintenance, carburetor (on earlier models) or injector cleaning. Cooling System: Radiator, coolant hoses, thermostat, water pump, coolant type and capacity. Bodywork Chassis: Fairing removal/installation, seat adjustment, storage compartment access, frame inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain lubrication (if applicable). Troubleshooting Diagnostics: Step-by-step guides for identifying and resolving common and complex issues. Repair Procedures: Detailed instructions for disassembling and reassembling all major vehicle components. Installation Replacement: Instructions for replacing worn or damaged parts. Technical Depth Depth: Comprehensive, from basic owner maintenance to in-depth engine rebuilds and electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Print Quality Print Readability: High resolution, suitable for printing. Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC (Single Overhead Camshaft) Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.0:1 (approx.) Performance Horsepower: Approx. 33.5 hp @ 6,750 RPM Torque: Approx. 40 Nm @ 5,000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Piaggio Group's 'IAW 5' system or similar. Fuel Type: Unleaded Gasoline (RON 95 recommended) Engine Codes Engine Codes: M377 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Optional Optional Transmissions: N/A (CVT is standard) Features Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 inches) Width: Approx. 780 mm (30.7 inches) Height: Approx. 1420 mm (55.9 inches) Wheelbase: Approx. 1580 mm (62.2 inches) Seat Height: Approx. 775 mm (30.5 inches) Cargo Underseat Storage: Ample, typically fits one full-face helmet and more. Weights Dry Weight: Approx. 190 kg (419 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 370 kg (816 lbs) 🛡️ Safety Features Ratings Safety Certifications: CE Marking (Europe), relevant national certifications. Active Features Braking System: Dual hydraulic disc brakes (front), single hydraulic disc brake (rear). ABS optional on some models/markets. Lighting: Halogen headlight, LED taillight/brake light, front/rear turn signals. Passive Features Frame Construction: Steel tube frame. Mirrors: Large, adjustable mirrors for improved visibility. 💡 Technology Features Infotainment Dashboard Features: Digital/analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights. Driver Assistance ABS Availability: Optional on some models/years. Connectivity Charging Port: May include a 12V auxiliary power outlet for charging devices. 🔧 Maintenance Service Intervals Engine Oil Change: Every 4,000 - 6,000 km (2,500 - 3,700 miles) or annually, whichever comes first. Oil Filter Replacement: With every oil change. Air Filter Service: Every 6,000 km (3,700 miles). Spark Plug Replacement: Every 12,000 - 16,000 km (7,500 - 10,000 miles). Cvt Belt Inspection: Every 12,000 km (7,500 miles). Brake Fluid Flush: Every 2 years. Fluid Specifications Engine Oil Type: SAE 15W-40 or 10W-40, API SG/SH/SJ/SL or higher, JASO MA approved. Engine Oil Capacity: Approx. 1.8 - 2.0 liters (with filter change). Coolant Type: Ethylene glycol-based antifreeze mixture (50% coolant, 50% distilled water). Brake Fluid Type: DOT 4 Transmission Fluid: CVT oil (specific type recommended by Aprilia, typically a proprietary blend or equivalent). Known Issues Common Wear Items: CVT belt wear, rear shock absorber degradation, potential for stator/regulator issues over time, exhaust system corrosion. Electrical Concerns: Occasional issues with wiring harness connectors or the voltage regulator can occur due to heat and vibration. 📚 Vehicle History Brand Heritage Brand Origin: Aprilia...
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