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Aprilia Scarabeo 500 2003-2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Nickname: Scarabeo 500 GT Model Designation: SC500 Generation Generation Identifier: First Generation Generation Years: 2003-2011 Codes Vin Code: ZAPM377 👋 Introduction Market Position Segment: Maxi-scooter Target Audience: Commuters, touring riders seeking comfort and practicality. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha TMAX 500, Honda Silver Wing 500. Key Features Design Philosophy: Italian design with robust Italian engineering, offering a blend of style and performance for urban and touring use. Vehicle Highlights: Comfortable seating, ample under-seat storage, strong engine performance, and agile handling for its class. 📋 Manual Details Coverage Areas Geographical Coverage: Global (European and North American specifications may vary slightly in documentation, but this manual aims for comprehensive coverage). Page Count Estimated Page Count: 300+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, component inspection, torque specifications, timing, valve clearance adjustment. Engine Management Electronic: Fuel injection system, ignition system, ECU diagnostics, sensor readings, wiring diagrams, troubleshooting. Transmission Drivetrain: CVT (Continuously Variable Transmission) maintenance, belt inspection/replacement, clutch operation, variator servicing. Brakes: Hydraulic brake system (front and rear), ABS (if equipped) operation, caliper maintenance, pad replacement, fluid flushing. Suspension: Front telescopic fork servicing, rear shock absorber maintenance, linkage lubrication, bearing checks. Electrical System: Battery, starter motor, alternator, lighting (headlight, taillight, turn signals), horn, wiring harness schematics, fuses, relays. Fuel System: Fuel tank, fuel pump, fuel filter replacement, fuel line maintenance, carburetor (on earlier models) or injector cleaning. Cooling System: Radiator, coolant hoses, thermostat, water pump, coolant type and capacity. Bodywork Chassis: Fairing removal/installation, seat adjustment, storage compartment access, frame inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain lubrication (if applicable). Troubleshooting Diagnostics: Step-by-step guides for identifying and resolving common and complex issues. Repair Procedures: Detailed instructions for disassembling and reassembling all major vehicle components. Installation Replacement: Instructions for replacing worn or damaged parts. Technical Depth Depth: Comprehensive, from basic owner maintenance to in-depth engine rebuilds and electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Print Quality Print Readability: High resolution, suitable for printing. Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC (Single Overhead Camshaft) Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.0:1 (approx.) Performance Horsepower: Approx. 33.5 hp @ 6,750 RPM Torque: Approx. 40 Nm @ 5,000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Piaggio Group's 'IAW 5' system or similar. Fuel Type: Unleaded Gasoline (RON 95 recommended) Engine Codes Engine Codes: M377 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Optional Optional Transmissions: N/A (CVT is standard) Features Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 inches) Width: Approx. 780 mm (30.7 inches) Height: Approx. 1420 mm (55.9 inches) Wheelbase: Approx. 1580 mm (62.2 inches) Seat Height: Approx. 775 mm (30.5 inches) Cargo Underseat Storage: Ample, typically fits one full-face helmet and more. Weights Dry Weight: Approx. 190 kg (419 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 370 kg (816 lbs) 🛡️ Safety Features Ratings Safety Certifications: CE Marking (Europe), relevant national certifications. Active Features Braking System: Dual hydraulic disc brakes (front), single hydraulic disc brake (rear). ABS optional on some models/markets. Lighting: Halogen headlight, LED taillight/brake light, front/rear turn signals. Passive Features Frame Construction: Steel tube frame. Mirrors: Large, adjustable mirrors for improved visibility. 💡 Technology Features Infotainment Dashboard Features: Digital/analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights. Driver Assistance ABS Availability: Optional on some models/years. Connectivity Charging Port: May include a 12V auxiliary power outlet for charging devices. 🔧 Maintenance Service Intervals Engine Oil Change: Every 4,000 - 6,000 km (2,500 - 3,700 miles) or annually, whichever comes first. Oil Filter Replacement: With every oil change. Air Filter Service: Every 6,000 km (3,700 miles). Spark Plug Replacement: Every 12,000 - 16,000 km (7,500 - 10,000 miles). Cvt Belt Inspection: Every 12,000 km (7,500 miles). Brake Fluid Flush: Every 2 years. Fluid Specifications Engine Oil Type: SAE 15W-40 or 10W-40, API SG/SH/SJ/SL or higher, JASO MA approved. Engine Oil Capacity: Approx. 1.8 - 2.0 liters (with filter change). Coolant Type: Ethylene glycol-based antifreeze mixture (50% coolant, 50% distilled water). Brake Fluid Type: DOT 4 Transmission Fluid: CVT oil (specific type recommended by Aprilia, typically a proprietary blend or equivalent). Known Issues Common Wear Items: CVT belt wear, rear shock absorber degradation, potential for stator/regulator issues over time, exhaust system corrosion. Electrical Concerns: Occasional issues with wiring harness connectors or the voltage regulator can occur due to heat and vibration. 📚 Vehicle History Brand Heritage Brand Origin: Aprilia...
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Aprilia Scarabeo 500 2003-2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Model Nickname:
Scarabeo 500 GT
Model Designation:
SC500
Generation
Generation Identifier:
First Generation
Generation Years:
2003-2011
Codes
Vin Code:
ZAPM377
👋 Introduction
Market Position
Segment:
Maxi-scooter
Target Audience:
Commuters, touring riders seeking comfort and practicality.
Competitive Analysis
Key Competitors:
Suzuki Burgman 400/650, Yamaha TMAX 500, Honda Silver Wing 500.
Key Features
Design Philosophy:
Italian design with robust Italian engineering, offering a blend of style and performance for urban and touring use.
Vehicle Highlights:
Comfortable seating, ample under-seat storage, strong engine performance, and agile handling for its class.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Global (European and North American specifications may vary slightly in documentation, but this manual aims for comprehensive coverage).
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, component inspection, torque specifications, timing, valve clearance adjustment.
Engine Management Electronic:
Fuel injection system, ignition system, ECU diagnostics, sensor readings, wiring diagrams, troubleshooting.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) maintenance, belt inspection/replacement, clutch operation, variator servicing.
Brakes:
Hydraulic brake system (front and rear), ABS (if equipped) operation, caliper maintenance, pad replacement, fluid flushing.
Suspension:
Front telescopic fork servicing, rear shock absorber maintenance, linkage lubrication, bearing checks.
Electrical System:
Battery, starter motor, alternator, lighting (headlight, taillight, turn signals), horn, wiring harness schematics, fuses, relays.
Fuel System:
Fuel tank, fuel pump, fuel filter replacement, fuel line maintenance, carburetor (on earlier models) or injector cleaning.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, coolant type and capacity.
Bodywork Chassis:
Fairing removal/installation, seat adjustment, storage compartment access, frame inspection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain lubrication (if applicable).
Troubleshooting Diagnostics:
Step-by-step guides for identifying and resolving common and complex issues.
Repair Procedures:
Detailed instructions for disassembling and reassembling all major vehicle components.
Installation Replacement:
Instructions for replacing worn or damaged parts.
Technical Depth
Depth:
Comprehensive, from basic owner maintenance to in-depth engine rebuilds and electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Print Quality
Print Readability:
High resolution, suitable for printing.
Binding Type
Binding:
N/A (Downloadable PDF)
Paper Type
Paper:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, SOHC (Single Overhead Camshaft)
Displacement:
460 cc (approx.)
Bore X Stroke:
92 mm x 69 mm
Compression Ratio:
10.0:1 (approx.)
Performance
Horsepower:
Approx. 33.5 hp @ 6,750 RPM
Torque:
Approx. 40 Nm @ 5,000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Piaggio Group's 'IAW 5' system or similar.
Fuel Type:
Unleaded Gasoline (RON 95 recommended)
Engine Codes
Engine Codes:
M377
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Optional
Optional Transmissions:
N/A (CVT is standard)
Features
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 inches)
Width:
Approx. 780 mm (30.7 inches)
Height:
Approx. 1420 mm (55.9 inches)
Wheelbase:
Approx. 1580 mm (62.2 inches)
Seat Height:
Approx. 775 mm (30.5 inches)
Cargo
Underseat Storage:
Ample, typically fits one full-face helmet and more.
Weights
Dry Weight:
Approx. 190 kg (419 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 370 kg (816 lbs)
🛡️ Safety Features
Ratings
Safety Certifications:
CE Marking (Europe), relevant national certifications.
Active Features
Braking System:
Dual hydraulic disc brakes (front), single hydraulic disc brake (rear). ABS optional on some models/markets.
Lighting:
Halogen headlight, LED taillight/brake light, front/rear turn signals.
Passive Features
Frame Construction:
Steel tube frame.
Mirrors:
Large, adjustable mirrors for improved visibility.
💡 Technology Features
Infotainment
Dashboard Features:
Digital/analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights.
Driver Assistance
ABS Availability:
Optional on some models/years.
Connectivity
Charging Port:
May include a 12V auxiliary power outlet for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000 - 6,000 km (2,500 - 3,700 miles) or annually, whichever comes first.
Oil Filter Replacement:
With every oil change.
Air Filter Service:
Every 6,000 km (3,700 miles).
Spark Plug Replacement:
Every 12,000 - 16,000 km (7,500 - 10,000 miles).
Cvt Belt Inspection:
Every 12,000 km (7,500 miles).
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil Type:
SAE 15W-40 or 10W-40, API SG/SH/SJ/SL or higher, JASO MA approved.
Engine Oil Capacity:
Approx. 1.8 - 2.0 liters (with filter change).
Coolant Type:
Ethylene glycol-based antifreeze mixture (50% coolant, 50% distilled water).
Brake Fluid Type:
DOT 4
Transmission Fluid:
CVT oil (specific type recommended by Aprilia, typically a proprietary blend or equivalent).
Known Issues
Common Wear Items:
CVT belt wear, rear shock absorber degradation, potential for stator/regulator issues over time, exhaust system corrosion.
Electrical Concerns:
Occasional issues with wiring harness connectors or the voltage regulator can occur due to heat and vibration.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian motorcycle manufacturer founded in 1945, known for its sporting heritage and innovative scooter designs.
Model Evolution
Scarabeo Lineage:
The Scarabeo line, introduced in the 1990s, is Aprilia's flagship line of maxi-scooters, renowned for their comfort, style, and performance. The 500cc model represented a significant step up in power and capability for the range.
Production
Manufacturing Location:
Italy (primarily, under Piaggio Group ownership).
Production Period:
2003 - 2011
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