🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2005 Codes Internal Model Code: AP8152833 👋 Introduction Market Position Segment: Premium Maxi-Scooter Target Audience: Riders seeking performance, comfort, and practicality for urban commuting and longer journeys. Also targeted at independent workshops and DIY enthusiasts. Competitive Analysis Key Competitors 2005: Yamaha TMAX 500, Suzuki Burgman 400/650, Honda Silver Wing 600. Key Features Engine Type: Single-cylinder, four-stroke, liquid-cooled. Chassis Design: Steel underbone frame providing rigidity and stability. Braking System Highlight: Often equipped with powerful front and rear disc brakes, potentially with ABS as an option. Comfort Features: Spacious seating, generous legroom, and aerodynamic fairing for rider comfort. Practicality: Under-seat storage and often a glove compartment for everyday utility. 📋 Manual Details Coverage Areas Markets Covered: Global (primarily European and North American specifications reflected) Page Count Estimated Pages: 350-450 Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive disassembly, assembly, diagnostics, and repair of the 500cc engine and its components. Transmission: CVT (Continuously Variable Transmission) maintenance, repair, belt replacement, clutch assembly. Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel filter replacement, pressure testing. Cooling System: Radiator, coolant, water pump, thermostat, fan assembly testing and replacement. Electrical System: Battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter motor, wiring diagrams, ECU diagnostics. Braking System: Hydraulic brake system, brake pads, discs, calipers, master cylinders, brake fluid replacement, bleeding procedures, ABS (if equipped). Suspension: Front forks (telescopic), rear shock absorbers, linkage maintenance, spring preload adjustment. Steering: Handlebar assembly, steering stem bearings, alignment. Chassis And Bodywork: Frame, fairings, seat assembly, storage compartment, panels, fasteners. Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, valve adjustments, spark plugs, and drive belt inspection/replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for major component overhauls and repairs, including engine rebuilds. Disassembly And Assembly: Complete guides for dismantling and reassembling all major vehicle systems. Wiring Diagrams: Comprehensive, high-resolution electrical wiring schematics for all systems. Technical Depth Depth Level: Professional/Dealership Level. Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Resolution: High-resolution for clear viewing of text and diagrams. Scalability: Printable pages for workshop use. Binding Type Original Binding: Typically spiral-bound or perfect-bound for professional workshop manuals. Paper Type Original Paper: Heavy-duty, glossy paper to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC, 4 valves Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm (typical for this engine family) Compression Ratio: 10.5:1 (typical) Ignition System: Electronic ignition with variable advance Lubrication: Wet sump, forced lubrication Performance Horsepower: Approx. 32-35 HP at 7000 RPM (varies slightly by market and specific tuning) Torque: Approx. 37-40 Nm at 5500 RPM (varies slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - typically Keihin or similar Fuel Type: Unleaded Gasoline (95 RON recommended) Fuel Tank Capacity: Approx. 12.5 Liters Emission Control Emission Standard: Euro 2 / Euro 3 (depending on market 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with dry clutch Features Gear Reduction: Variable (automatic) Clutch Type: Automatic centrifugal dry clutch Fluid Specifications Transmission Oil: SAE 80W-90 API GL-4 Gear Oil (for final drive) / Scooter Gear Oil (for CVT housing if separate) 📐 Dimensions Exterior Length: Approx. 2230 mm Width: Approx. 780 mm Height: Approx. 1450 mm (seat height) Weights Dry Weight: Approx. 200-215 kg (depending on equipment) Gross Vehicle Weight: Approx. 360 kg Cargo Under Seat Storage: Sufficient to hold one full-face helmet and some smaller items. 🛡️ Safety Features Ratings ABS Availability: Optional (check specific model variant) Active Features Braking System Type: Dual Hydraulic Disc Brakes (Front), Single Hydraulic Disc Brake (Rear) Lighting: Halogen Headlight, LED Taillight, Turn Signals. Passive Features Frame Construction: High-tensile steel, providing good crash protection. Mirrors: Large, adjustable mirrors for enhanced rear visibility. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination display: speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature warning light, oil pressure warning light. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on certain models, enhancing safety during braking. Connectivity Charging Port: Typically includes a 12V accessory socket for charging devices. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 6,000 km or annually, whichever comes first. Oil Filter Replacement: At every engine oil change. Air Filter Cleaning/Replacement: Inspect every 5,000 km, replace as needed or every 10,000-15,000 km. Spark Plug Replacement: Every 10,000 - 12,000 km. Cvt Belt Inspection/Replacement: Inspect every 10,000 km, replace every 20,000 km or as wear dictates. Valve Clearance Check: Every 10,000 - 15,000 km. Fluid Specifications Engine Oil Type: SAE 10W-40...
Riders seeking performance, comfort, and practicality for urban commuting and longer journeys. Also targeted at independent workshops and DIY enthusiasts.
Detailed service intervals for oil changes, filter replacements, valve adjustments, spark plugs, and drive belt inspection/replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for major component overhauls and repairs, including engine rebuilds.
Disassembly And Assembly:
Complete guides for dismantling and reassembling all major vehicle systems.
Wiring Diagrams:
Comprehensive, high-resolution electrical wiring schematics for all systems.
Technical Depth
Depth Level:
Professional/Dealership Level. Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Resolution:
High-resolution for clear viewing of text and diagrams.
Scalability:
Printable pages for workshop use.
Binding Type
Original Binding:
Typically spiral-bound or perfect-bound for professional workshop manuals.
Paper Type
Original Paper:
Heavy-duty, glossy paper to withstand workshop conditions.
Approx. 32-35 HP at 7000 RPM (varies slightly by market and specific tuning)
Torque:
Approx. 37-40 Nm at 5500 RPM (varies slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - typically Keihin or similar
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Fuel Tank Capacity:
Approx. 12.5 Liters
Emission Control
Emission Standard:
Euro 2 / Euro 3 (depending on market
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with dry clutch
Features
Gear Reduction:
Variable (automatic)
Clutch Type:
Automatic centrifugal dry clutch
Fluid Specifications
Transmission Oil:
SAE 80W-90 API GL-4 Gear Oil (for final drive) / Scooter Gear Oil (for CVT housing if separate)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm
Width:
Approx. 780 mm
Height:
Approx. 1450 mm (seat height)
Weights
Dry Weight:
Approx. 200-215 kg (depending on equipment)
Gross Vehicle Weight:
Approx. 360 kg
Cargo
Under Seat Storage:
Sufficient to hold one full-face helmet and some smaller items.
🛡️ Safety Features
Ratings
ABS Availability:
Optional (check specific model variant)
Active Features
Braking System Type:
Dual Hydraulic Disc Brakes (Front), Single Hydraulic Disc Brake (Rear)
Lighting:
Halogen Headlight, LED Taillight, Turn Signals.
Passive Features
Frame Construction:
High-tensile steel, providing good crash protection.
Mirrors:
Large, adjustable mirrors for enhanced rear visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination display: speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature warning light, oil pressure warning light.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on certain models, enhancing safety during braking.
Connectivity
Charging Port:
Typically includes a 12V accessory socket for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 6,000 km or annually, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning/Replacement:
Inspect every 5,000 km, replace as needed or every 10,000-15,000 km.
Spark Plug Replacement:
Every 10,000 - 12,000 km.
Cvt Belt Inspection/Replacement:
Inspect every 10,000 km, replace every 20,000 km or as wear dictates.
Valve Clearance Check:
Every 10,000 - 15,000 km.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG, SH, SJ or higher (Synthetic blend or full synthetic recommended)
Engine Oil Capacity:
Approx. 1.6 Liters (including filter)
Coolant Type:
Ethylene Glycol based coolant, 50/50 mix with distilled water (check Aprilia specifications)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
CVT belt, variator rollers, voltage regulator, water pump seal.
Electrical Gremlins:
Some owners report minor electrical issues with aging wiring or connectors, often exacerbated by moisture.
Performance Loss:
Can sometimes be attributed to worn variator rollers, dirty fuel injectors, or clogged air filters.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer renowned for its sport motorcycles and scooters, often incorporating performance-oriented engineering.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a history of producing stylish and practical scooters, with the 500cc model representing the pinnacle of performance and touring capability within the range.
Production
Production Period:
The Scarabeo 500 was produced for several years, with the 2005 model representing a key iteration of this engine and platform.
While specific awards for the 2005 Scarabeo 500 are not widely documented, the Scarabeo line has historically been praised for its blend of style, performance, and comfort in the maxi-scooter segment.
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