Aprilia Scarabeo 500 2009 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2009 Product Type: Workshop Repair Service Manual Format: PDF Download 👋 Introduction Market Position Segment: Maxi-scooter, touring scooter segment. Target Audience: Owners and independent mechanics seeking in-depth technical knowledge for maintenance and repair. Competitive Analysis Competitors: Honda Silver Wing, Suzuki Burgman, Yamaha TMAX, Kymco Xciting, Piaggio Beverly. Key Features Vehicle Focus: Performance-oriented maxi-scooter blending motorcycle-like handling with scooter practicality. Manual Purpose: To provide definitive guidance for maintaining and repairing the Aprilia Scarabeo 500 2009 model. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Included Sections: Service, Maintenance, Troubleshooting Page Count Estimated Page Count: Comprehensive (typical workshop manuals for this era range from 300-600 pages) Manual Type Type: Workshop Repair Service Manual Language Language: English (standard for international workshop manuals, though original language may vary and be translated) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, overhaul, including fuel injection, ignition, cooling, lubrication, exhaust. Transmission: CVT (Continuously Variable Transmission) disassembly, inspection, repair, fluid service. Brakes: Hydraulic system, ABS (if equipped), component replacement (pads, rotors, calipers, lines), bleeding procedures. Electrical: Wiring diagrams, component testing, diagnostic procedures for lighting, ignition, starting, charging, ECU, sensors, switches. Chassis: Frame inspection, suspension system (front fork, rear shock absorber), steering, wheel bearings. Bodywork: Panel removal and installation, fairings, seating, storage compartments. Fuel System: Fuel pump, injectors, fuel filter, evaporative emissions control (EVAP) system. Cooling System: Radiator, fan, thermostat, coolant types and capacities, flushing procedures. Exhaust System: Muffler, catalytic converter (if applicable), gaskets, oxygen sensor replacement. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment (if applicable), brake checks. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides for common issues. Repair: Step-by-step instructions for component removal, disassembly, reassembly, and installation. Diagnostics: Fault code interpretation (if applicable via diagnostic tool), sensor testing, electrical circuit tracing. Disassembly: Detailed procedures for taking apart major assemblies and components. Assembly: Instructions for putting components back together with correct torque specifications. Technical Depth Depth: Comprehensive, covering basic user maintenance to full engine and transmission rebuilds. Detail Level: Detailed diagrams, exploded views, torque specifications, and technical notes. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within the PDF for quick information retrieval. Compatibility: Compatible with all devices capable of opening PDF files (computers, tablets, smartphones). Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder. Displacement: 460 cc (approximate, based on common Scarabeo 500 engines) Bore X Stroke: Specific to Aprilia engine, e.g., 92 x 84 mm (typical for this engine family, requires manual verification) Valvetrain: SOHC (Single Overhead Camshaft), 4 valves. Performance Horsepower: Approx. 34-39 HP (varies by market and specific tune) Torque: Approx. 44-48 Nm (varies by market and specific tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body. Ignition System: Electronic ignition with CDI (Capacitor Discharge Ignition). Cooling System Cooling Method: Liquid-cooled. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission). Drive: Belt drive. Optional Options: N/A (CVT is standard) Features Features: Automatic gear selection, providing seamless acceleration. 📐 Dimensions Exterior Length: Approx. 2170 mm (typical for this model, manual verification required) Width: Approx. 770 mm (typical for this model, manual verification required) Height: Approx. 1430 mm (typical for this model, manual verification required) Wheelbase: Approx. 1540 mm (typical for this model, manual verification required) Weights Dry Weight: Approx. 192 kg (typical for this model, manual verification required) Gross Vehicle Weight Rating: Refer to VIN sticker or manual for exact GVWR. Cargo Storage: Under-seat storage compartment, glove box. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (motorcycle/scooter segment typically does not have standardized automotive crash ratings). Active Features Braking System: Front disc brakes, rear disc brakes. Optional ABS (Anti-lock Braking System) available on some trims. Lighting: Halogen headlights, LED taillights/indicators (model dependent). Passive Features Frame Construction: Steel frame for rigidity and stability. Tires: Tubeless tires for safety and convenience. 💡 Technology Features Infotainment Display: Analog/digital instrument cluster with speedometer, tachometer, fuel gauge, odometer, clock, and warning lights. Driver Assistance ABS: Available on certain models, providing enhanced braking stability. Connectivity Connectivity Features: N/A (basic scooter technology for this era). 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000 - 7,500 km or annually, whichever comes first (specific interval in manual). Air Filter: Check every 5,000 km, replace as needed or per manual schedule. Spark Plug: Replace every 10,000 - 15,000 km (specific type and gap in manual). Transmission Fluid: Inspect and replace as per manual, often at 10,000 - 15,000 km. Fluid Specifications Engine Oil Type: Synthetic or semi-synthetic motorcycle oil, API SG/SH/SJ or higher, SAE 10W-40 or 15W-50 (refer to manual for exact specification). Engine Oil Capacity: Approx. 1.6 - 1.8...
Approx. 2170 mm (typical for this model, manual verification required)
Width:
Approx. 770 mm (typical for this model, manual verification required)
Height:
Approx. 1430 mm (typical for this model, manual verification required)
Wheelbase:
Approx. 1540 mm (typical for this model, manual verification required)
Weights
Dry Weight:
Approx. 192 kg (typical for this model, manual verification required)
Gross Vehicle Weight Rating:
Refer to VIN sticker or manual for exact GVWR.
Cargo
Storage:
Under-seat storage compartment, glove box.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (motorcycle/scooter segment typically does not have standardized automotive crash ratings).
Active Features
Braking System:
Front disc brakes, rear disc brakes. Optional ABS (Anti-lock Braking System) available on some trims.
Lighting:
Halogen headlights, LED taillights/indicators (model dependent).
Passive Features
Frame Construction:
Steel frame for rigidity and stability.
Tires:
Tubeless tires for safety and convenience.
💡 Technology Features
Infotainment
Display:
Analog/digital instrument cluster with speedometer, tachometer, fuel gauge, odometer, clock, and warning lights.
Driver Assistance
ABS:
Available on certain models, providing enhanced braking stability.
Connectivity
Connectivity Features:
N/A (basic scooter technology for this era).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 7,500 km or annually, whichever comes first (specific interval in manual).
Air Filter:
Check every 5,000 km, replace as needed or per manual schedule.
Spark Plug:
Replace every 10,000 - 15,000 km (specific type and gap in manual).
Transmission Fluid:
Inspect and replace as per manual, often at 10,000 - 15,000 km.
Fluid Specifications
Engine Oil Type:
Synthetic or semi-synthetic motorcycle oil, API SG/SH/SJ or higher, SAE 10W-40 or 15W-50 (refer to manual for exact specification).
Engine Oil Capacity:
Approx. 1.6 - 1.8 Liters with filter change (refer to manual).
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water (refer to manual for specific type).
Brake Fluid:
DOT 4 (refer to manual for specific type).
Known Issues
Common Complaints:
Potential for fuel pump issues, variator/CVT wear, occasional electrical gremlins, water pump seal leaks. (Manual provides diagnostic steps for these).
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia has a long-standing history in motorcycle racing and performance scooter production, known for sporty handling and distinctive Italian design.
Model Evolution
Evolution:
The Scarabeo line has evolved significantly, with the 500cc models representing the maxi-scooter offering, emphasizing comfort, performance, and touring capability.
Production
Manufacturing Location:
Primarily Italy (historical, production may shift).
Production Years:
The Scarabeo 500 has been produced in various iterations since the early 2000s, with the 2009 model being part of a generation that saw technological updates.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2009 Scarabeo 500 are not widely publicized, the Scarabeo line has generally been recognized for its comfortable ride, good handling, and practical design within the maxi-scooter market.
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