Strong performance from the Piaggio Master engine, offering good acceleration and highway capability.
Comfort And Ergonomics:
Spacious seating, ample legroom, and weather protection typical of larger scooters.
Storage:
Generous under-seat storage capacity suitable for helmets and luggage.
Manual Value Proposition
Value:
Empowers owners and independent workshops with the detailed technical knowledge required for professional servicing, repair, and troubleshooting, saving significant costs compared to dealer-only maintenance.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmission variants for 2005 Scarabeo 500
Page Count
Estimated Pages:
400-600 (typical for comprehensive workshop manuals)
Diagnostic procedures for common starting issues, engine performance problems, electrical faults, braking system malfunctions, transmission issues, with symptom-based fault finding charts.
Repair Procedures:
Step-by-step instructions for component replacement and repair, including engine teardown, transmission rebuild, brake system overhaul, electrical component replacement.
Torque specifications for all fasteners, engine clearances, valve timing, fluid capacities, electrical resistance values.
Technical Depth
Depth:
Comprehensive: Covers everything from basic scheduled maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis repair.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, enabling quick navigation to specific topics.
Print Quality
Quality:
High-resolution, suitable for printing with clear diagrams and text.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, SOHC, 4-valve
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm (typical for Master 460)
Compression Ratio:
10.5:1 (typical for Master 460)
Performance
Horsepower:
Approx. 34 HP @ 7,500 RPM
Torque:
Approx. 39 Nm @ 5,500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - likely Weber Marelli or similar.
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type Capacity:
SAE 10W-40 Synthetic Motorcycle Oil, approx. 1.6 Liters (check manual for exact capacity and specification).
Specific CVT oil/gear oil (refer to manual for exact specification, e.g., Piaggio/Aprilia spec or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 2250 mm
Width:
Approx. 790 mm
Height:
Approx. 1430 mm (seat height variable)
Weights
Dry Weight:
Approx. 180-190 kg
Gross Vehicle Weight Rating:
Approx. 370 kg (check manual)
Fuel Capacity:
Approx. 14 Liters
Wheels And Tires
Front Tire Size:
110/70-16
Rear Tire Size:
140/70-15
Wheel Bolt Pattern:
N/A (Scooter specific hub mount)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles and scooters typically not subject to standardized crash testing like cars).
Active Features
Braking System:
Dual disc front brakes, single disc rear brake. Optional ABS available on some trims/markets.
Lighting:
Halogen headlight, LED taillight/brake light, turn signals.
Passive Features
Frame Construction:
High-strength steel frame.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer and tachometer, digital odometer, fuel gauge, temperature gauge, warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models/trims, enhancing braking safety.
Connectivity
Usb Charging:
N/A (Not standard on 2005 models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km or 6-12 months (refer to manual).
Air Filter Maintenance:
Inspect every 5,000 km, clean or replace as needed (refer to manual).
Spark Plug Replacement:
Every 10,000 - 15,000 km (refer to manual for exact type and interval).
Cvt Belt Inspection:
Inspect every 10,000 km, replace as needed (typically around 20,000-30,000 km, but dependent on usage).
Coolant Flush:
Every 2 years or 20,000 km (refer to manual).
Fluid Specifications
Engine Oil Spec:
SAE 10W-40 API SG/SH/SJ or higher, JASO MA certified synthetic oil.
Brake Fluid Spec:
DOT 4 (check manual for confirmation).
Coolant Spec:
Ethylene Glycol based antifreeze with corrosion inhibitors, pre-diluted 50/50 with distilled water.
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, front fork oil leaks, starter motor reliability (can vary), electrical connectors corrosion.
Common Issues
Engine Performance Slight Drop:
Can sometimes be attributed to clogged fuel injectors or worn variator rollers.
Charging System Issues:
Regulator/rectifier failure can lead to battery drain or overcharging; stator winding failure.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a long history, with the 500 model representing the larger displacement, more powerful iteration, often incorporating Piaggio Group's established engine platforms like the Master series.
Production
Manufacturing Location:
Typically manufactured in Italy.
Production Period:
The Scarabeo 500 was produced for several years, with the 2005 model being part of the earlier generation of this specific displacement.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Scarabeo line has often been praised for its comfortable ride, stability, and practicality in the maxi-scooter segment.
Ratings
Reliability Perception:
Generally good, with reliability heavily dependent on consistent maintenance, particularly regarding the Piaggio Master engine and CVT system.
Certifications
Emissions Compliance:
Compliant with Euro 2 or equivalent emissions standards of the time.
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