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APRILIA SCARBEO 50 4 STROKE 4 VALVE Service Repair Manual 2002-2009

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 50 4T Model Variant: 4 Valve Product Type: Service Repair Manual Codes Chassis Code Range: AP064000-AP064099 (example, requires further verification for exact range) Engine Code Range: MG812ST (likely for the 4-stroke 4-valve engine, requires verification) 👋 Introduction Market Position Market Segment: Premium urban scooter segment, targeting riders seeking style, comfort, and modern features in a 50cc displacement. Competitive Analysis Competitors: Piaggio Zip 50 4T, Vespa LX 50 4T, Yamaha Aerox 50 4T, Honda SH50 4T Key Features Key Features: Liquid-cooled 4-valve engine, electronic fuel injection, spacious under-seat storage, comfortable seating, modern styling, disc brakes Manual Value Proposition Manual Quality Claim: Comprehensive, factory-level repair information, avoiding costly mistakes from incomplete or inaccurate guides. 📋 Manual Details Coverage Areas Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Page Count Estimated Page Count: 400+ Manual Type Manual Type: Comprehensive Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, based on common offerings) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, valve train (4-valve specific), piston, connecting rod, crankshaft, timing system, lubrication system Engine Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel lines, fuel filter, emission control systems Engine Ignition System: CDI unit, spark plug, ignition coil, wiring Transmission: Automatic CVT (Continuously Variable Transmission) removal, installation, belt replacement, variator, clutch operation Cooling System: Radiator, coolant, fan, thermostat, hoses Electrical System: Wiring diagrams, battery, starter motor, charging system (alternator/stator), lighting, switches, fuses, relays, ECU (Engine Control Unit) Brakes: Front and rear brake systems, hydraulic lines, brake pads, brake calipers, master cylinders, brake fluid specifications, bleeding procedures Suspension: Front telescopic fork, rear shock absorber, bushings, seals, fork oil specifications Steering: Handlebars, steering column, bearings, lubrication Frame And Bodywork: Chassis, body panels, fairings, seat, storage compartment, removal and installation procedures Wheels And Tires: Wheel removal/installation, tire specifications, inflation pressures, wheel alignment Procedures Included Routine Maintenance: Oil changes, filter replacement, spark plug inspection/replacement, air filter cleaning/replacement, brake system checks, chain adjustment (if applicable, though CVT typically belt-driven) Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes (if applicable to EFI), electrical troubleshooting guides Engine Repair: Detailed step-by-step instructions for engine disassembly, component replacement, and reassembly Transmission Repair: CVT service, variator, clutch overhaul Electrical Diagnostics: Wiring diagram interpretation, component testing, fault finding Brake System Service: Pad replacement, caliper service, bleeding procedures Suspension Overhaul: Fork seal replacement, shock absorber service Technical Depth Technical Depth: In-depth, suitable for professional technicians and experienced DIY mechanics; covers complete rebuilds and complex diagnostics Diagnostic Charts: Includes diagnostic flowcharts for identifying and resolving common issues. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick access to information, a key advantage of high-quality digital manuals. Print Quality Print Quality: High-resolution images, clear diagrams, searchable text (typical for quality digital manuals) Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, liquid-cooled, DOHC (Double Overhead Camshaft), 4 valves Displacement: 49.4 cc (approximate, specific for 50cc models) Bore X Stroke: 39 mm x 41.4 mm (typical for this engine family, requires specific verification) Compression Ratio: 12.0:1 (typical, requires verification) Cooling System Type: Liquid-cooled with thermostatically controlled fan Performance Horsepower: Approx. 4.0 - 4.5 HP @ 7500 rpm (typical for 50cc 4-valve, requires verification) Torque: Approx. 3.5 - 4.0 Nm @ 6500 rpm (typical, requires verification) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), typically with a single injector Fuel Type: Unleaded gasoline (minimum 91 RON/87 AKI) Lubrication Oil Type: API SG or higher, SAE 10W-40 motorcycle specific engine oil Oil Capacity: Approx. 0.8 - 0.9 liters (requires verification) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive Features Gear Ratios: Variable, managed by CVT Transmission Fluid: Specific CVT oil or gear oil for final drive (if separate, requires verification) 📐 Dimensions Exterior Length: Approx. 1900-2000 mm (typical for large frame scooters, requires verification) Width: Approx. 700-750 mm (requires verification) Height: Approx. 1200-1300 mm (requires verification) Weights Dry Weight: Approx. 105-115 kg (requires verification) Gross Vehicle Weight Rating: Approx. 270-290 kg (requires verification) Cargo Under Seat Storage: Sufficient for a full-face helmet and small items, a key feature of the Scarabeo line 🛡️ Safety Features Ratings Crash Safety Standards: Complies with relevant EU/international safety standards for light motorcycles/scooters Active Features Braking System: Front and rear hydraulic disc brakes Lighting: Halogen headlamp, LED taillight/brake light, turn signals Passive Features Frame Construction: High-strength steel frame Tires: Tubeless tires for improved puncture resistance 💡 Technology Features Infotainment Instrument Cluster: Digital-analog combination display with speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and warning lights. Driver Assistance ABS: ABS was not a standard or common option on 50cc models of this era, but should be checked against specific model variations. Connectivity...
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SKU: 557142
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APRILIA SCARBEO 50 4 STROKE 4 VALVE Service Repair Manual 2002-2009
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 50 4T
Model Variant:
4 Valve
Product Type:
Service Repair Manual
Codes
Chassis Code Range:
AP064000-AP064099 (example, requires further verification for exact range)
Engine Code Range:
MG812ST (likely for the 4-stroke 4-valve engine, requires verification)
👋 Introduction
Market Position
Market Segment:
Premium urban scooter segment, targeting riders seeking style, comfort, and modern features in a 50cc displacement.
Competitive Analysis
Competitors:
Piaggio Zip 50 4T, Vespa LX 50 4T, Yamaha Aerox 50 4T, Honda SH50 4T
Key Features
Key Features:
Liquid-cooled 4-valve engine, electronic fuel injection, spacious under-seat storage, comfortable seating, modern styling, disc brakes
Manual Value Proposition
Manual Quality Claim:
Comprehensive, factory-level repair information, avoiding costly mistakes from incomplete or inaccurate guides.
📋 Manual Details
Coverage Areas
Years Covered:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
400+
Manual Type
Manual Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, based on common offerings)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, cylinder head, valve train (4-valve specific), piston, connecting rod, crankshaft, timing system, lubrication system
Engine Fuel System:
Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel lines, fuel filter, emission control systems
Engine Ignition System:
CDI unit, spark plug, ignition coil, wiring
Transmission:
Automatic CVT (Continuously Variable Transmission) removal, installation, belt replacement, variator, clutch operation
Cooling System:
Radiator, coolant, fan, thermostat, hoses
Electrical System:
Wiring diagrams, battery, starter motor, charging system (alternator/stator), lighting, switches, fuses, relays, ECU (Engine Control Unit)
Brakes:
Front and rear brake systems, hydraulic lines, brake pads, brake calipers, master cylinders, brake fluid specifications, bleeding procedures
Suspension:
Front telescopic fork, rear shock absorber, bushings, seals, fork oil specifications
Steering:
Handlebars, steering column, bearings, lubrication
Frame And Bodywork:
Chassis, body panels, fairings, seat, storage compartment, removal and installation procedures
Wheels And Tires:
Wheel removal/installation, tire specifications, inflation pressures, wheel alignment
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug inspection/replacement, air filter cleaning/replacement, brake system checks, chain adjustment (if applicable, though CVT typically belt-driven)
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes (if applicable to EFI), electrical troubleshooting guides
Engine Repair:
Detailed step-by-step instructions for engine disassembly, component replacement, and reassembly
Transmission Repair:
CVT service, variator, clutch overhaul
Electrical Diagnostics:
Wiring diagram interpretation, component testing, fault finding
Brake System Service:
Pad replacement, caliper service, bleeding procedures
Suspension Overhaul:
Fork seal replacement, shock absorber service
Technical Depth
Technical Depth:
In-depth, suitable for professional technicians and experienced DIY mechanics; covers complete rebuilds and complex diagnostics
Diagnostic Charts:
Includes diagnostic flowcharts for identifying and resolving common issues.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick access to information, a key advantage of high-quality digital manuals.
Print Quality
Print Quality:
High-resolution images, clear diagrams, searchable text (typical for quality digital manuals)
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, liquid-cooled, DOHC (Double Overhead Camshaft), 4 valves
Displacement:
49.4 cc (approximate, specific for 50cc models)
Bore X Stroke:
39 mm x 41.4 mm (typical for this engine family, requires specific verification)
Compression Ratio:
12.0:1 (typical, requires verification)
Cooling System Type:
Liquid-cooled with thermostatically controlled fan
Performance
Horsepower:
Approx. 4.0 - 4.5 HP @ 7500 rpm (typical for 50cc 4-valve, requires verification)
Torque:
Approx. 3.5 - 4.0 Nm @ 6500 rpm (typical, requires verification)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), typically with a single injector
Fuel Type:
Unleaded gasoline (minimum 91 RON/87 AKI)
Lubrication
Oil Type:
API SG or higher, SAE 10W-40 motorcycle specific engine oil
Oil Capacity:
Approx. 0.8 - 0.9 liters (requires verification)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Belt drive
Features
Gear Ratios:
Variable, managed by CVT
Transmission Fluid:
Specific CVT oil or gear oil for final drive (if separate, requires verification)
📐 Dimensions
Exterior
Length:
Approx. 1900-2000 mm (typical for large frame scooters, requires verification)
Width:
Approx. 700-750 mm (requires verification)
Height:
Approx. 1200-1300 mm (requires verification)
Weights
Dry Weight:
Approx. 105-115 kg (requires verification)
Gross Vehicle Weight Rating:
Approx. 270-290 kg (requires verification)
Cargo
Under Seat Storage:
Sufficient for a full-face helmet and small items, a key feature of the Scarabeo line
🛡️ Safety Features
Ratings
Crash Safety Standards:
Complies with relevant EU/international safety standards for light motorcycles/scooters
Active Features
Braking System:
Front and rear hydraulic disc brakes
Lighting:
Halogen headlamp, LED taillight/brake light, turn signals
Passive Features
Frame Construction:
High-strength steel frame
Tires:
Tubeless tires for improved puncture resistance
💡 Technology Features
Infotainment
Instrument Cluster:
Digital-analog combination display with speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and warning lights.
Driver Assistance
ABS:
ABS was not a standard or common option on 50cc models of this era, but should be checked against specific model variations.
Connectivity
Usb Charging:
Unlikely to be standard on models from this period, but potentially an aftermarket addition.
🔧 Maintenance
Service Intervals
First Service:
1000 km or 6 months (typical initial service for break-in)
Regular Oil Change:
Every 3000-4000 km or 12 months (whichever comes first)
Air Filter Service:
Every 4000-5000 km or annual inspection
Spark Plug Replacement:
Every 6000-8000 km (depending on plug type)
Cvt Belt Inspection:
Every 6000-8000 km for wear and tear
Gear Oil Change:
Every 10,000-12,000 km or every two years (if applicable to final drive, verify with manual)
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based coolant, 50% mixture with distilled water
Known Issues
Common Wear Items:
CVT belt, variator rollers, brake pads, suspension bushings due to urban usage.
Potential Efi Quirks:
Minor idling issues or cold start hesitation if fuel injectors or sensors require cleaning/calibration (covered in the manual).
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a strong heritage in performance motorcycles and scooters, known for innovation and racing success.
Model Evolution
Scarabeo Line:
The Scarabeo line, first introduced in 1993, is recognized for its distinctive large-wheel design, comfortable ride, and elegant styling, often positioned as a more premium urban scooter.
Production
Manufacturing Location:
Primarily Italy, with potential for production shifts to other Piaggio Group facilities over time.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Scarabeo line has consistently received praise for its design, ride comfort, and practicality in the urban scooter market.
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