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Aprilia SR50 SR 50 2009 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR50 Year: 2009 Product Type: Service Repair Workshop Manual Codes Engine Code: M373M (Minarelli 50cc 2-stroke) 👋 Introduction Market Position Segment: Sporty 50cc scooter segment. Target Audience: Young riders, urban commuters seeking performance and style. Competitive Analysis Key Competitors: Yamaha Aerox, Piaggio Zip SP, Gilera Runner, Peugeot Speedfight. Key Features Vehicle Appeal: Aggressive styling, agile handling, potent 50cc engine for its class, liquid cooling, robust chassis. Manual Value Proposition Purpose: Empowers owners and technicians to perform accurate diagnostics, maintenance, and repairs, ensuring the longevity and optimal performance of the Aprilia SR50. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair instructions for the Aprilia SR50 (2009). Specific Systems: Engine, Transmission, Chassis, Electrical System, Bodywork, Suspension, Brakes, Fuel System, Cooling System, Exhaust System, Steering. Page Count Estimated Pages: Over 300 pages (typical for a comprehensive workshop manual of this nature). Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF, but format may vary by vendor) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, inspection, assembly, overhaul, cylinder, piston, crankshaft, connecting rod, valve timing (if applicable), lubrication system. Fuel System: Carburetor tuning and overhaul (e.g., Dell'Orto PHVA), fuel pump operation, fuel filter replacement, fuel lines. Ignition System: CDI unit, spark plug specification, ignition timing checks. Transmission Drivetrain: Automatic CVT (Continuously Variable Transmission) operation, variator servicing, clutch assembly, final drive maintenance. Cooling System: Liquid cooling system, radiator, water pump, thermostat, coolant specifications, bleeding procedures. Exhaust System: Exhaust pipe removal, muffler inspection, gasket replacement. Brakes: Hydraulic disc brakes (front and rear), brake fluid type and bleeding, pad replacement, caliper servicing, rotor inspection. Suspension: Front telescopic forks (servicing, oil change), rear shock absorber inspection and replacement, linkage lubrication. Steering: Handlebar assembly, steering head bearing inspection and adjustment, control cable routing. Electrical System: Wiring diagrams, battery maintenance, starter motor, lighting system (headlight, taillight, indicators), horn, fuses, relays, instrument panel. Bodywork Chassis: Body panel removal and installation, seat, fairings, under-seat storage, frame inspection. Procedures Included Routine Maintenance: Oil changes, spark plug replacement, air filter cleaning/replacement, transmission oil change, brake fluid flush, tire pressure checks, chain adjustment (if applicable - usually belt drive on SR50). Troubleshooting: Diagnostic procedures for common issues, fault finding guides, error code interpretation (if applicable). Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper overhauls. Component Installation: Step-by-step guides for replacing parts like mufflers, brake pads, levers, etc. Technical Depth Depth: Detailed technical specifications, torque values, clearance measurements, diagnostic procedures, and overhaul instructions suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format Details: Typically delivered as a searchable PDF file, allowing for quick access to information via keywords. Print Quality Quality: High-resolution scans or digitally created documents, ensuring clear text and legible diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: 2-stroke, single-cylinder, liquid-cooled Manufacturer: Minarelli Displacement: 49.3 cc Bore X Stroke: 39.3 mm x 40.9 mm Compression Ratio: Approx. 7.1:1 Performance Horsepower Peak: Approx. 5.5 - 6.5 HP @ 7000-8000 RPM (varies by specific tuning and market). Torque Peak: Approx. 5.5 - 6.0 Nm @ 7000-7500 RPM (varies). Fuel System Carburetor Model: Dell'Orto PHVA 17.5 QD (or similar 17.5mm carb) Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Fuel Mixture: Automatic oil injection for 2-stroke oil. Lubrication Engine Oil Type: API TC or JASO FD certified 2-stroke synthetic or semi-synthetic oil. Cooling System: Liquid-cooled, with radiator and fan. Coolant Type: Ethylene glycol based antifreeze coolant (50/50 mix with distilled water). 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Features Variator: Automatic variator with drive belts and pulleys for variable gear ratios. Clutch: Centrifugal automatic clutch. Final Drive: Geared final drive (oil lubricated). Fluid Type Final Drive Oil: SAE 80W-90 hypoid gear oil. 📐 Dimensions Exterior Length: Approx. 1870 mm Width: Approx. 705 mm Height: Approx. 1170 mm Wheelbase: Approx. 1330 mm Weights Dry Weight: Approx. 102 kg Gross Vehicle Weight Rating: Approx. 270 kg Tires Front Tire Size: 120/70-14 Rear Tire Size: 130/60-13 Wheels Bolt Pattern: N/A (typically single central nut for scooter wheels) 🛡️ Safety Features Ratings Safety Standards: Designed to meet European safety standards for mopeds/scooters. Active Features Braking System: Front and rear hydraulic disc brakes for effective stopping power. Lighting: Halogen headlight, taillight, and LED indicators for enhanced visibility. Passive Features Frame Construction: High-tensile steel frame providing a rigid and stable platform. Ergonomics: Designed for rider comfort and control, with intuitive handlebar controls. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination instrument cluster displaying speed, RPM, fuel level, coolant temperature, odometer, trip meter, and indicator lights. Driver Assistance Stability Control: None (standard for this class of scooter). Connectivity Connectivity Features: None (standard for this class of scooter). 🔧 Maintenance Service...
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Aprilia SR50 SR 50 2009 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR50
Year:
2009
Product Type:
Service Repair Workshop Manual
Codes
Engine Code:
M373M (Minarelli 50cc 2-stroke)
👋 Introduction
Market Position
Segment:
Sporty 50cc scooter segment.
Target Audience:
Young riders, urban commuters seeking performance and style.
Competitive Analysis
Key Competitors:
Yamaha Aerox, Piaggio Zip SP, Gilera Runner, Peugeot Speedfight.
Key Features
Vehicle Appeal:
Aggressive styling, agile handling, potent 50cc engine for its class, liquid cooling, robust chassis.
Manual Value Proposition
Purpose:
Empowers owners and technicians to perform accurate diagnostics, maintenance, and repairs, ensuring the longevity and optimal performance of the Aprilia SR50.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair instructions for the Aprilia SR50 (2009).
Specific Systems:
Engine, Transmission, Chassis, Electrical System, Bodywork, Suspension, Brakes, Fuel System, Cooling System, Exhaust System, Steering.
Page Count
Estimated Pages:
Over 300 pages (typical for a comprehensive workshop manual of this nature).
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, but format may vary by vendor)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, assembly, overhaul, cylinder, piston, crankshaft, connecting rod, valve timing (if applicable), lubrication system.
Fuel System:
Carburetor tuning and overhaul (e.g., Dell'Orto PHVA), fuel pump operation, fuel filter replacement, fuel lines.
Ignition System:
CDI unit, spark plug specification, ignition timing checks.
Transmission Drivetrain:
Automatic CVT (Continuously Variable Transmission) operation, variator servicing, clutch assembly, final drive maintenance.
Cooling System:
Liquid cooling system, radiator, water pump, thermostat, coolant specifications, bleeding procedures.
Exhaust System:
Exhaust pipe removal, muffler inspection, gasket replacement.
Brakes:
Hydraulic disc brakes (front and rear), brake fluid type and bleeding, pad replacement, caliper servicing, rotor inspection.
Suspension:
Front telescopic forks (servicing, oil change), rear shock absorber inspection and replacement, linkage lubrication.
Steering:
Handlebar assembly, steering head bearing inspection and adjustment, control cable routing.
Electrical System:
Wiring diagrams, battery maintenance, starter motor, lighting system (headlight, taillight, indicators), horn, fuses, relays, instrument panel.
Bodywork Chassis:
Body panel removal and installation, seat, fairings, under-seat storage, frame inspection.
Procedures Included
Routine Maintenance:
Oil changes, spark plug replacement, air filter cleaning/replacement, transmission oil change, brake fluid flush, tire pressure checks, chain adjustment (if applicable - usually belt drive on SR50).
Troubleshooting:
Diagnostic procedures for common issues, fault finding guides, error code interpretation (if applicable).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper overhauls.
Component Installation:
Step-by-step guides for replacing parts like mufflers, brake pads, levers, etc.
Technical Depth
Depth:
Detailed technical specifications, torque values, clearance measurements, diagnostic procedures, and overhaul instructions suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format Details:
Typically delivered as a searchable PDF file, allowing for quick access to information via keywords.
Print Quality
Quality:
High-resolution scans or digitally created documents, ensuring clear text and legible diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
2-stroke, single-cylinder, liquid-cooled
Manufacturer:
Minarelli
Displacement:
49.3 cc
Bore X Stroke:
39.3 mm x 40.9 mm
Compression Ratio:
Approx. 7.1:1
Performance
Horsepower Peak:
Approx. 5.5 - 6.5 HP @ 7000-8000 RPM (varies by specific tuning and market).
Torque Peak:
Approx. 5.5 - 6.0 Nm @ 7000-7500 RPM (varies).
Fuel System
Carburetor Model:
Dell'Orto PHVA 17.5 QD (or similar 17.5mm carb)
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Fuel Mixture:
Automatic oil injection for 2-stroke oil.
Lubrication
Engine Oil Type:
API TC or JASO FD certified 2-stroke synthetic or semi-synthetic oil.
Cooling
System:
Liquid-cooled, with radiator and fan.
Coolant Type:
Ethylene glycol based antifreeze coolant (50/50 mix with distilled water).
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Features
Variator:
Automatic variator with drive belts and pulleys for variable gear ratios.
Clutch:
Centrifugal automatic clutch.
Final Drive:
Geared final drive (oil lubricated).
Fluid Type
Final Drive Oil:
SAE 80W-90 hypoid gear oil.
📐 Dimensions
Exterior
Length:
Approx. 1870 mm
Width:
Approx. 705 mm
Height:
Approx. 1170 mm
Wheelbase:
Approx. 1330 mm
Weights
Dry Weight:
Approx. 102 kg
Gross Vehicle Weight Rating:
Approx. 270 kg
Tires
Front Tire Size:
120/70-14
Rear Tire Size:
130/60-13
Wheels
Bolt Pattern:
N/A (typically single central nut for scooter wheels)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet European safety standards for mopeds/scooters.
Active Features
Braking System:
Front and rear hydraulic disc brakes for effective stopping power.
Lighting:
Halogen headlight, taillight, and LED indicators for enhanced visibility.
Passive Features
Frame Construction:
High-tensile steel frame providing a rigid and stable platform.
Ergonomics:
Designed for rider comfort and control, with intuitive handlebar controls.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination instrument cluster displaying speed, RPM, fuel level, coolant temperature, odometer, trip meter, and indicator lights.
Driver Assistance
Stability Control:
None (standard for this class of scooter).
Connectivity
Connectivity Features:
None (standard for this class of scooter).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 4,000 km or annually (for 2-stroke oil reservoir).
Transmission Oil Change:
Every 6,000 - 8,000 km.
Spark Plug Replacement:
Every 4,000 - 6,000 km (check condition at 2,000 km).
Air Filter Cleaning:
Every 3,000 km, replace if necessary.
Brake Fluid Flush:
Every 2 years or as recommended.
Fluid Specifications
Engine Oil Spec:
Refer to manual for specific 2-stroke oil; typically API TC / JASO FD rated.
Transmission Oil Spec:
SAE 80W-90 GL-4 or GL-5 hypoid gear oil.
Brake Fluid Spec:
DOT 4 hydraulic brake fluid.
Coolant Spec:
Ethylene Glycol based coolant, 50% with distilled water.
Known Issues
Common Problems:
CVT belt wear, carburetor jetting issues (depending on modifications), coolant leaks (common in liquid-cooled engines), ignition coil degradation, battery drain.
Preventative Maintenance:
Regularly check belt condition, keep carburetor clean, monitor coolant levels, inspect electrical connections.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles and scooters, with a strong racing pedigree.
Model Evolution
Sr50 Lineage:
The SR50 line has been a flagship model for Aprilia in the 50cc segment for decades, evolving significantly in styling, technology, and performance over its production run.
Production
Production Period:
The SR50 has been in continuous production since the early 1990s, with various iterations and engine options (including Piaggio, Morini, and in-house engines).
Manufacturing Location:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Class Performance:
Consistently praised for its sporty handling and powerful (for a 50cc) engine, often considered a benchmark in its category.
Ratings
User Reviews:
Generally positive user reviews for performance and styling, with typical small-scooter maintenance requirements.
Certifications
Emissions:
Compliant with European emissions standards for mopeds of its era (Euro 2).
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