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APRILIA SXV RXV 450 550 Engine Workshop Manual All 2006 ONWARDS ModelS COVERED

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🏷️ Basic Information Identification Make: Aprilia Model: SXV 450 / RXV 450 / SXV 550 / RXV 550 Model Variant: Dual-Sport / Supermoto Codes Engine Codes: Rotax V-Twin (Specific codes may vary by year and configuration, manual will detail) 👋 Introduction Market Position Segment: High-performance dual-sport and supermoto motorcycles Target Audience: Enthusiasts and professional technicians requiring in-depth maintenance and repair knowledge for Aprilia SXV/RXV models Competitive Analysis Benchmarking: Positions Aprilia's SXV/RXV series as premium offerings in the off-road and street-legal performance categories, demanding specialized service documentation. Key Features Manual Value: Provides comprehensive technical data essential for maintaining peak performance and longevity of the Aprilia V-twin engines. 📋 Manual Details Coverage Areas Model Years Covered: 2006 onwards Variants Covered: All SXV 450, RXV 450, SXV 550, RXV 550 models Page Count Estimated Pages: Comprehensive (Specific page count not provided, but described as containing 'all technical information') Manual Type Type: Workshop Service Repair Manual Language Language: English (Presumed, based on typical workshop manual offerings for this market) Format Format: Digital / Instant Download (Likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, overhaul, component inspection, and testing (including pistons, rings, valves, camshafts, crankshaft, cylinder heads, torque specifications) Fuel System: Fuel injection system (EFI) diagnosis and repair, fuel pump, injectors, fuel pressure regulator, throttle body, sensors Ignition System: Ignition coil, spark plugs, ECU (Engine Control Unit) diagnosis and troubleshooting Cooling System: Radiator, water pump, thermostat, coolant hoses, fan operation and diagnosis Lubrication System: Oil pump, oil filter, oil passages, lubrication schedules, oil type specifications Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable), mounting hardware Transmission And Drivetrain: Clutch operation, gearbox inspection and repair, final drive, chain and sprockets (maintenance and replacement) Suspension System: Front forks (rebuild, oil change, valving), rear shock absorber (adjustments, service), linkage system Braking System: Front and rear brake calipers, master cylinders, brake lines, brake fluid specifications, pad replacement, rotor inspection Wheels And Tires: Wheel bearing replacement, tire pressure recommendations, wheel alignment checks Electrical System: Battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), wiring diagrams, fuse box Chassis And Frame: Frame inspection, steering head bearings, swingarm bearing service Bodywork And Plastics: Fairing removal and installation, seat, fuel tank, plastics and trim maintenance Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, chain adjustment, valve clearance checks, spark plug replacement Troubleshooting Guides: Systematic fault finding procedures for common issues, diagnostic flowcharts Disassembly And Assembly: Step-by-step instructions for all major components and systems Rebuilding Procedures: Comprehensive guides for engine and component overhauls Adjustments: Clutch cable, throttle cable, suspension settings, idle speed adjustment Torque Specifications: Precise torque values for all critical fasteners and bolts Special Tool Requirements: Identification of any specific tools needed for particular repairs or diagnostics Technical Depth Depth Of Coverage: Expert Level (Suitable for professional mechanics and experienced DIY enthusiasts, covering full engine rebuilds and advanced diagnostics) 📊 Manual Specifications File Format Format: PDF (Likely, for instant download and digital accessibility) Print Quality Quality: High-Resolution (Expected for technical diagrams and clear text) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, V-twin, liquid-cooled Displacement 450: 449 cc Displacement 550: 549 cc Performance Horsepower 450 Est: Approx. 55-60 HP (Varies by year and configuration) Horsepower 550 Est: Approx. 65-70 HP (Varies by year and configuration) Torque 450 Est: Approx. 35-40 lb-ft (Varies by year and configuration) Torque 550 Est: Approx. 45-50 lb-ft (Varies by year and configuration) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies Fuel Type: Unleaded gasoline (Premium grade recommended) Lubrication Oil Capacity Est: Approx. 1.5 - 1.8 Liters (Refer to manual for exact specification and type) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Hydraulically actuated wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase Est: Approx. 1470 mm (Varies by model configuration) Weights Dry Weight Est: Approx. 130-140 kg (Varies by model) 🛡️ Safety Features Ratings Safety Standards: Meets applicable motorcycle safety regulations for street-legal models Active Features Braking System Type: Hydraulic disc brakes front and rear Front Brake Spec: Dual discs (SXV), Single disc (RXV) with radial calipers (Specific caliper type varies) Rear Brake Spec: Single disc with floating caliper Passive Features Lighting: Halogen headlight, LED taillight/brake light, LED indicators 💡 Technology Features Infotainment Instrument Cluster: Digital LCD instrument cluster displaying speed, RPM, trip meter, clock, and warning lights. Driver Assistance ABS: ABS typically not standard on early models, optional or absent on many variants. Manual will specify. Connectivity ECU Interface: On-board diagnostics (OBD) capabilities for ECU communication and fault code retrieval are expected to be detailed in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 - 5,000 km or annually (Consult manual for precise interval) Valve Clearance Check:...
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Tipo: Motorcycle
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SKU: 272506
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APRILIA SXV RXV 450 550 Engine Workshop Manual All 2006 ONWARDS ModelS COVERED
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV 450 / RXV 450 / SXV 550 / RXV 550
Model Variant:
Dual-Sport / Supermoto
Codes
Engine Codes:
Rotax V-Twin (Specific codes may vary by year and configuration, manual will detail)
👋 Introduction
Market Position
Segment:
High-performance dual-sport and supermoto motorcycles
Target Audience:
Enthusiasts and professional technicians requiring in-depth maintenance and repair knowledge for Aprilia SXV/RXV models
Competitive Analysis
Benchmarking:
Positions Aprilia's SXV/RXV series as premium offerings in the off-road and street-legal performance categories, demanding specialized service documentation.
Key Features
Manual Value:
Provides comprehensive technical data essential for maintaining peak performance and longevity of the Aprilia V-twin engines.
📋 Manual Details
Coverage Areas
Model Years Covered:
2006 onwards
Variants Covered:
All SXV 450, RXV 450, SXV 550, RXV 550 models
Page Count
Estimated Pages:
Comprehensive (Specific page count not provided, but described as containing 'all technical information')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (Presumed, based on typical workshop manual offerings for this market)
Format
Format:
Digital / Instant Download (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, overhaul, component inspection, and testing (including pistons, rings, valves, camshafts, crankshaft, cylinder heads, torque specifications)
Fuel System:
Fuel injection system (EFI) diagnosis and repair, fuel pump, injectors, fuel pressure regulator, throttle body, sensors
Ignition System:
Ignition coil, spark plugs, ECU (Engine Control Unit) diagnosis and troubleshooting
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan operation and diagnosis
Lubrication System:
Oil pump, oil filter, oil passages, lubrication schedules, oil type specifications
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable), mounting hardware
Transmission And Drivetrain:
Clutch operation, gearbox inspection and repair, final drive, chain and sprockets (maintenance and replacement)
Suspension System:
Front forks (rebuild, oil change, valving), rear shock absorber (adjustments, service), linkage system
Braking System:
Front and rear brake calipers, master cylinders, brake lines, brake fluid specifications, pad replacement, rotor inspection
Wheels And Tires:
Wheel bearing replacement, tire pressure recommendations, wheel alignment checks
Electrical System:
Battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), wiring diagrams, fuse box
Chassis And Frame:
Frame inspection, steering head bearings, swingarm bearing service
Bodywork And Plastics:
Fairing removal and installation, seat, fuel tank, plastics and trim maintenance
Procedures Included
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, chain adjustment, valve clearance checks, spark plug replacement
Troubleshooting Guides:
Systematic fault finding procedures for common issues, diagnostic flowcharts
Disassembly And Assembly:
Step-by-step instructions for all major components and systems
Rebuilding Procedures:
Comprehensive guides for engine and component overhauls
Adjustments:
Clutch cable, throttle cable, suspension settings, idle speed adjustment
Torque Specifications:
Precise torque values for all critical fasteners and bolts
Special Tool Requirements:
Identification of any specific tools needed for particular repairs or diagnostics
Technical Depth
Depth Of Coverage:
Expert Level (Suitable for professional mechanics and experienced DIY enthusiasts, covering full engine rebuilds and advanced diagnostics)
📊 Manual Specifications
File Format
Format:
PDF (Likely, for instant download and digital accessibility)
Print Quality
Quality:
High-Resolution (Expected for technical diagrams and clear text)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, V-twin, liquid-cooled
Displacement 450:
449 cc
Displacement 550:
549 cc
Performance
Horsepower 450 Est:
Approx. 55-60 HP (Varies by year and configuration)
Horsepower 550 Est:
Approx. 65-70 HP (Varies by year and configuration)
Torque 450 Est:
Approx. 35-40 lb-ft (Varies by year and configuration)
Torque 550 Est:
Approx. 45-50 lb-ft (Varies by year and configuration)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies
Fuel Type:
Unleaded gasoline (Premium grade recommended)
Lubrication
Oil Capacity Est:
Approx. 1.5 - 1.8 Liters (Refer to manual for exact specification and type)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Hydraulically actuated wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase Est:
Approx. 1470 mm (Varies by model configuration)
Weights
Dry Weight Est:
Approx. 130-140 kg (Varies by model)
🛡️ Safety Features
Ratings
Safety Standards:
Meets applicable motorcycle safety regulations for street-legal models
Active Features
Braking System Type:
Hydraulic disc brakes front and rear
Front Brake Spec:
Dual discs (SXV), Single disc (RXV) with radial calipers (Specific caliper type varies)
Rear Brake Spec:
Single disc with floating caliper
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light, LED indicators
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD instrument cluster displaying speed, RPM, trip meter, clock, and warning lights.
Driver Assistance
ABS:
ABS typically not standard on early models, optional or absent on many variants. Manual will specify.
Connectivity
ECU Interface:
On-board diagnostics (OBD) capabilities for ECU communication and fault code retrieval are expected to be detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 km or annually (Consult manual for precise interval)
Valve Clearance Check:
Intervals vary; usually around 6,000 - 10,000 km (Crucial for performance, check manual)
Chain Lubrication And Adjustment:
Frequent checks recommended, especially under heavy use.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, e.g., SAE 10W-50 or 15W-50 (API SG or higher, JASO MA/MA2)
Coolant Type:
Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Clutch plates, valve stem seals, water pump seals, wheel bearings, steering head bearings can require periodic attention.
Performance Tuning Considerations:
Engine tuning requires specific knowledge due to sophisticated EFI and V-twin configuration.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A. (Italian manufacturer)
Model Evolution
Development Focus:
Developed for competitive racing (supermoto and off-road), with street-legal variants offering high-performance capability.
Production
Production Period:
Ongoing from 2006 onwards, with updates and refinements to engine and chassis components.
🏆 Awards & Recognition
Recognitions
Motorcycle Segment Accolades:
Aprilia's SXV/RXV models have received recognition for their performance and handling in the supermoto and dual-sport categories from various motorcycling publications.
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