Aprilia SXV RXV 450 2006-2013 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Aprilia Model: RXV 450 Model Variant: Supermoto / Motocross Generation Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Chassis Codes: Often referred to by their model designation, specific chassis codes can vary but are tied to the SXV/RXV platform for the 450cc engine variants. 👋 Introduction Market Position Market Segment: High-performance dual-sport/supermoto motorcycle segment. Known for its potent V-twin engine and aggressive styling. Competitive Analysis Key Competitors: KTM EXC/SMR series, Husqvarna SM/TE series, Yamaha WR series. Key Features Unique Selling Points: Exclusive V-twin engine configuration in its class, lightweight chassis, aggressive styling, potent performance characteristics for both on and off-road use (depending on configuration). 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive workshop service and repair manual. Page Count Estimated Page Count: Varies by specific edition, but typically between 400-600 pages for full workshop coverage. Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English (Primary), often includes diagrams and illustrations that transcend language barriers. Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, valve clearance adjustment, piston and cylinder inspection, crankshaft and connecting rod service, lubrication system, cooling system (radiator, water pump, hoses). Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, fuel lines, emissions control systems. Ignition System: Ignition coil, spark plug, stator, CDI unit, wiring diagrams. Transmission System: Clutch operation and adjustment, gearbox disassembly and reassembly, gear selection mechanism, lubrication. Chassis And Frame: Frame inspection, suspension component service (forks, shock absorber), swingarm, steering head bearings, wheel bearings. Brakes: Hydraulic brake system (master cylinders, calipers, brake lines, brake fluid), rotor inspection and replacement, brake pad service. Electrical System: Wiring diagrams, lighting system, battery, starter motor, charging system (alternator/stator), fuses, relays, electronic control unit (ECU) diagnostics. Bodywork And Trim: Fairing removal and installation, seat, fenders, fuel tank cover, graphics. Cooling System: Radiator, cooling fan, coolant circulation, thermostat. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment and lubrication, tire pressure checks, spark plug replacement, air filter cleaning/replacement. Diagnostic Procedures: Troubleshooting guides for common performance issues, electrical faults, starting problems, and operational anomalies. Disassembly And Assembly: Step-by-step instructions for dismantling and reassembling major vehicle components and systems. Torque Specifications: Precise torque values for critical fasteners and bolts across all mechanical systems. Rebuild Procedures: Detailed instructions for rebuilding engine components, suspension units, and brake assemblies. Wiring Diagrams: Comprehensive electrical schematics illustrating the entire electrical system for accurate diagnosis and repair. Technical Depth Depth Of Coverage: Expert level, covering everything from basic fluid changes to complete engine rebuilds and complex electrical system diagnostics. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Format Details: Digital PDF, typically searchable text for quick information retrieval. High-resolution for clear diagrams and images. Print Quality Print Quality Recommendation: High-resolution, suitable for printing specific sections or the entire manual. Clarity of diagrams and schematics is paramount. Binding Type Binding Type For Printed: For printed versions (if applicable), typically coil-bound or comb-bound for lay-flat usability in a workshop environment. Paper Type Paper Type For Printed: For printed versions (if applicable), durable, slightly glossy paper to withstand workshop conditions and prevent ink smudging. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, liquid-cooled Displacement: 449 cc Bore X Stroke: 69 mm x 58.2 mm Compression Ratio: Approximately 12.5:1 (specifics may vary slightly by year) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower Approximate: Around 55-60 HP (depending on specific model year and configuration) Torque Approximate: Around 40-45 Nm (depending on specific model year and configuration) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating) Throttle Body Size: Typically 46mm 🔧 Transmission Standard Transmission Type: 6-speed manual Optional Optional Gearbox: N/A, standard 6-speed manual Features Clutch Type: Wet multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Length: Varies by specific SXV/RXV configuration, generally around 2100-2200 mm Width: Varies by specific SXV/RXV configuration, generally around 800-850 mm Height: Varies by specific SXV/RXV configuration, generally around 1200-1300 mm Weights Dry Weight: Approximately 130-140 kg (specifics vary) Fuel Tank Capacity: Typically around 7-8 liters 🛡️ Safety Features Ratings Safety Ratings: As a performance motorcycle, official NHTSA/Euro NCAP ratings are not applicable. Safety relies on rider skill and adherence to manufacturer guidelines. Active Features Braking System: Hydraulic disc brakes, front and rear. Often feature performance-oriented calipers and rotors. Tire Specification Front: Supermoto: 120/70-17; Motocross: 80/100-21 (varies by model variant) Tire Specification Rear: Supermoto: 150/60-17; Motocross: 100/90-18 (varies by model variant) Passive Features Frame Construction: Chromoly steel trellis frame for high strength-to-weight ratio. 💡 Technology Features Infotainment Infotainment System: Not applicable for this performance-oriented motorcycle. Driver Assistance Driver Assistance Features: None. Focus is on rider control and mechanical feedback. Connectivity Connectivity Options: None. Instrumentation Instrument Cluster:...
Exclusive V-twin engine configuration in its class, lightweight chassis, aggressive styling, potent performance characteristics for both on and off-road use (depending on configuration).
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive workshop service and repair manual.
Page Count
Estimated Page Count:
Varies by specific edition, but typically between 400-600 pages for full workshop coverage.
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English (Primary), often includes diagrams and illustrations that transcend language barriers.
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, valve clearance adjustment, piston and cylinder inspection, crankshaft and connecting rod service, lubrication system, cooling system (radiator, water pump, hoses).
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, fuel lines, emissions control systems.
Ignition System:
Ignition coil, spark plug, stator, CDI unit, wiring diagrams.
Transmission System:
Clutch operation and adjustment, gearbox disassembly and reassembly, gear selection mechanism, lubrication.
Chassis And Frame:
Frame inspection, suspension component service (forks, shock absorber), swingarm, steering head bearings, wheel bearings.
Brakes:
Hydraulic brake system (master cylinders, calipers, brake lines, brake fluid), rotor inspection and replacement, brake pad service.
Electrical System:
Wiring diagrams, lighting system, battery, starter motor, charging system (alternator/stator), fuses, relays, electronic control unit (ECU) diagnostics.
Bodywork And Trim:
Fairing removal and installation, seat, fenders, fuel tank cover, graphics.
Oil changes, filter replacements, chain adjustment and lubrication, tire pressure checks, spark plug replacement, air filter cleaning/replacement.
Diagnostic Procedures:
Troubleshooting guides for common performance issues, electrical faults, starting problems, and operational anomalies.
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling major vehicle components and systems.
Torque Specifications:
Precise torque values for critical fasteners and bolts across all mechanical systems.
Rebuild Procedures:
Detailed instructions for rebuilding engine components, suspension units, and brake assemblies.
Wiring Diagrams:
Comprehensive electrical schematics illustrating the entire electrical system for accurate diagnosis and repair.
Technical Depth
Depth Of Coverage:
Expert level, covering everything from basic fluid changes to complete engine rebuilds and complex electrical system diagnostics. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format Details:
Digital PDF, typically searchable text for quick information retrieval. High-resolution for clear diagrams and images.
Print Quality
Print Quality Recommendation:
High-resolution, suitable for printing specific sections or the entire manual. Clarity of diagrams and schematics is paramount.
Binding Type
Binding Type For Printed:
For printed versions (if applicable), typically coil-bound or comb-bound for lay-flat usability in a workshop environment.
Paper Type
Paper Type For Printed:
For printed versions (if applicable), durable, slightly glossy paper to withstand workshop conditions and prevent ink smudging.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, liquid-cooled
Displacement:
449 cc
Bore X Stroke:
69 mm x 58.2 mm
Compression Ratio:
Approximately 12.5:1 (specifics may vary slightly by year)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower Approximate:
Around 55-60 HP (depending on specific model year and configuration)
Torque Approximate:
Around 40-45 Nm (depending on specific model year and configuration)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane rating)
Throttle Body Size:
Typically 46mm
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Optional
Optional Gearbox:
N/A, standard 6-speed manual
Features
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Varies by specific SXV/RXV configuration, generally around 2100-2200 mm
Width:
Varies by specific SXV/RXV configuration, generally around 800-850 mm
Height:
Varies by specific SXV/RXV configuration, generally around 1200-1300 mm
Weights
Dry Weight:
Approximately 130-140 kg (specifics vary)
Fuel Tank Capacity:
Typically around 7-8 liters
🛡️ Safety Features
Ratings
Safety Ratings:
As a performance motorcycle, official NHTSA/Euro NCAP ratings are not applicable. Safety relies on rider skill and adherence to manufacturer guidelines.
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Often feature performance-oriented calipers and rotors.
Tire Specification Front:
Supermoto: 120/70-17; Motocross: 80/100-21 (varies by model variant)
Tire Specification Rear:
Supermoto: 150/60-17; Motocross: 100/90-18 (varies by model variant)
Passive Features
Frame Construction:
Chromoly steel trellis frame for high strength-to-weight ratio.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this performance-oriented motorcycle.
Driver Assistance
Driver Assistance Features:
None. Focus is on rider control and mechanical feedback.
Connectivity
Connectivity Options:
None.
Instrumentation
Instrument Cluster:
Digital instrument cluster displaying speed, RPM, odometer, trip meters, and basic warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, whichever comes first. Consult manual for specific mileage and time recommendations.
Air Filter Cleaning:
Recommended every 1,000-2,000 km or more frequently in dusty conditions.
Spark Plug Replacement:
Typically around 6,000-10,000 km, depending on spark plug type and usage.
Valve Clearance Check:
Crucial at initial service and then periodically, e.g., every 5,000-7,000 km. Requires engine disassembly.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA certified motorcycle oil.
Engine Oil Capacity:
Approximately 1.7 - 1.9 liters (with filter change).
Coolant Type:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water.
High-strung nature requiring diligent maintenance. Potential for overheating in extreme conditions without proper airflow. Early models may have had ECU or fuel mapping refinements.
Electrical Considerations:
Stator failures and wiring harness integrity are areas to inspect, especially on higher-mileage units.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a rich history in motorsport, particularly in Grand Prix racing and off-road disciplines, known for innovative engineering and high-performance motorcycles.
Model Evolution
Sxv Rxv Development:
The SXV/RXV line was Aprilia's foray into the supermoto and competitive off-road market, leveraging their V-twin engine technology from other models and adapting it for aggressive, lightweight performance platforms.
Production
Manufacturing Location:
Italy
Production Period Covered By Manual:
2006-2013, capturing a significant iteration of the SXV 450 and RXV 450 models.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards are not widely publicized for these models, Aprilia's V-twin platforms have been recognized for their engineering and performance in enthusiast circles and motorsport publications.
Ratings
Enthusiast Ratings:
Highly regarded by experienced riders for their unique character, potent V-twin power delivery, and agile handling, particularly in the supermoto configuration.
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