Arctic Cat 2004 650 V 2 4X4 FIS CAT GREEN SE A2004ISR4BUSA [Parts Manual]
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🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-2 4x4 FIS Year: 2004 Trim: SE (CAT GREEN) Codes Product Code: A2004ISR4BUSA Vin Code Prefix: Refer to VIN plate 👋 Introduction Market Position Product Segment: High-performance All-Terrain Vehicle (ATV) Target Audience: Enthusiasts and owners requiring detailed parts information for maintenance, repair, and customization Competitive Analysis Key Competitors Era: Polaris Sportsman, Can-Am Outlander, Yamaha Kodiak/Grizzly Key Features Model Highlight: The 650 V-2 4x4 FIS was a flagship model for Arctic Cat, known for its powerful V-twin engine and advanced features for its time. Manual Value Proposition: Essential resource for maintaining the longevity and performance of the 2004 Arctic Cat 650 V-2 4x4 FIS SE. 📋 Manual Details Coverage Areas Primary Coverage: All systems and components of the 2004 Arctic Cat 650 V-2 4x4 FIS SE Secondary Coverage: Parts identification, part numbers, exploded views, and assembly diagrams Page Count Estimated Page Count: Refer to PDF size/table of contents for exact count (typically 300-500 pages for full parts manuals) Manual Type Manual Type: Factory Parts Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Crankshaft, piston, cylinder, cylinder head, camshaft, valve train, cam chain, water pump, oil filter/pump, magneto, starter clutch, carburetor/throttle body Engine Accessories: Air intake, cooling system, exhaust system, battery, starter motor Drivetrain: Clutch (primary and secondary), V-belt, drive train components, transmission, gear shifting, rear and parking brake, front drive gearcase Suspension Steering: Front suspension, rear suspension, steering system, sway bar Frame Body: Frame and related parts, canopy and taillight, cargo box and tailgate, hood and headlight, floor panel, dash, console, tilt frame Wheels Tires: Wheel and tire specifications Electrical: Wiring harness Procedures Included Assembly Disassembly: Detailed disassembly and assembly instructions for all listed components Overhaul: Overhaul procedures for major mechanical systems Part Identification: Identification of all replaceable parts with corresponding part numbers Technical Depth Diagnostic Capabilities: Component-level diagnostics through exploded views and part identification Repair Focus: Detailed guidance for replacing and rebuilding individual components Illustration Detail: Exploded views for precise assembly and identification of parts 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable, zoomable text and illustrations Binding Type Binding Type: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) Searchability Searchable Text: Yes Software Requirements PDF Reader Requirement: Adobe Reader, Foxit Reader, or compatible PDF reader ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke Displacement: 641.5 cc Cooling System: Liquid-cooled Ignition System: Electronic Ignition Performance Horsepower Est: Approximately 50-55 HP (Manufacturer data may vary) Torque Est: Refer to Service Manual for specific torque figures Fuel System Fuel Delivery: Carburetor (likely Mikuni BSR series) Fuel Type: Unleaded gasoline Fluid Capacities Engine Oil Capacity: Refer to manual for exact specification (typically 2.5-3.0 quarts) Fluid Specifications Engine Oil Type: API SG, SH, SJ or higher, SAE 10W-40 recommended (confirm with manual) Coolant Type: Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive Modes: 2WD/4WD selectable, with Front Differential Lock (FIS - Fender Integrated Steering) Features Gear Reduction: High/Low range plus Reverse Fluid Specifications Cvtf Type: Arctic Cat specific CVT Fluid (refer to manual for P/N and specifications) 📐 Dimensions Exterior Overall Length: Refer to manual (typically around 83 inches) Overall Width: Refer to manual (typically around 46 inches) Overall Height: Refer to manual (typically around 47 inches) Weights Dry Weight: Refer to manual (typically around 600-650 lbs) Towing Capacity: Refer to manual (typically limited to accessory racks) Payload Capacity: Refer to manual (typically around 200-300 lbs for racks) Wheels Tires Front Tire Size: Typically 25x8-12 Rear Tire Size: Typically 25x10-12 Wheel Bolt Pattern: Refer to manual (likely 4x110mm or similar) 🛡️ Safety Features Ratings Atv Safety Standards: Compliance with ANSI B71.1 standard for ATVs Active Features Braking System: Hydraulic disc brakes front and rear, parking brake Stability Control: 4WD system with optional front differential lock Passive Features Lighting: Headlights, taillight, brake light Ergonomics: Handlebar steering, seating position designed for control 💡 Technology Features Infotainment Audio System: Not applicable (basic ATV design) Driver Assistance Navigation: Not applicable Connectivity Charging Ports: May have a 12V accessory outlet (confirm with manual) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically every 3 months or 1000 miles/100 hours, whichever comes first) Spark Plug Replacement: Refer to manual (typically every 6 months or 2000 miles/200 hours) Cvtf Service: Refer to manual (critical for CVT longevity, check for contamination/level periodically) Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 brake fluid (confirm with manual) Front Gearcase Oil Type: Refer to manual for specific grade and capacity (e.g., 80W-90 gear oil) Known Issues Common Wear Items: CVT belt wear, suspension bushings, wheel bearings, brake components Potential Electrical Issues: While not endemic, proper wiring harness maintenance is key. Issues can arise from...
2WD/4WD selectable, with Front Differential Lock (FIS - Fender Integrated Steering)
Features
Gear Reduction:
High/Low range plus Reverse
Fluid Specifications
Cvtf Type:
Arctic Cat specific CVT Fluid (refer to manual for P/N and specifications)
📐 Dimensions
Exterior
Overall Length:
Refer to manual (typically around 83 inches)
Overall Width:
Refer to manual (typically around 46 inches)
Overall Height:
Refer to manual (typically around 47 inches)
Weights
Dry Weight:
Refer to manual (typically around 600-650 lbs)
Towing Capacity:
Refer to manual (typically limited to accessory racks)
Payload Capacity:
Refer to manual (typically around 200-300 lbs for racks)
Wheels Tires
Front Tire Size:
Typically 25x8-12
Rear Tire Size:
Typically 25x10-12
Wheel Bolt Pattern:
Refer to manual (likely 4x110mm or similar)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliance with ANSI B71.1 standard for ATVs
Active Features
Braking System:
Hydraulic disc brakes front and rear, parking brake
Stability Control:
4WD system with optional front differential lock
Passive Features
Lighting:
Headlights, taillight, brake light
Ergonomics:
Handlebar steering, seating position designed for control
💡 Technology Features
Infotainment
Audio System:
Not applicable (basic ATV design)
Driver Assistance
Navigation:
Not applicable
Connectivity
Charging Ports:
May have a 12V accessory outlet (confirm with manual)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 3 months or 1000 miles/100 hours, whichever comes first)
Spark Plug Replacement:
Refer to manual (typically every 6 months or 2000 miles/200 hours)
Cvtf Service:
Refer to manual (critical for CVT longevity, check for contamination/level periodically)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (confirm with manual)
Front Gearcase Oil Type:
Refer to manual for specific grade and capacity (e.g., 80W-90 gear oil)
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, brake components
Potential Electrical Issues:
While not endemic, proper wiring harness maintenance is key. Issues can arise from corrosion or damage.
Part Numbers
Value Of Parts Manual:
Provides essential OEM part numbers for ordering replacements, ensuring correct fitment and quality.
📚 Vehicle History
Brand Heritage
Arctic Cat History:
Arctic Cat has a long history in powersports, initially known for snowmobiles, expanding into ATVs in the late 1980s.
Model Evolution
650 V2 Development:
The V2 series, particularly the 650, represented a significant step in Arctic Cat's ATV development, featuring a powerful V-twin engine that offered superior performance and torque.
Production
Manufacturing Location:
USA (Thief River Falls, Minnesota)
🏆 Awards & Recognition
Recognitions
Atv Of The Year Contenders:
While specific awards may not be readily documented, the 650 V-2 was considered a top-tier performer in its class for 2004.
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