Welcome to the comprehensive guide for your 2004 650 V-Twin 4x4 FIS. This high-performance utility ATV is engineered for demanding tasks and challenging terrains, featuring a powerful V-twin engine with Fuel Injection System (FIS) for enhanced throttle response and efficiency, coupled with robust 4x4 capability for superior traction. Its design prioritizes reliability and durability, making it a dependable choice for both work and recreational trail riding. This factory full parts manual provides detailed information essential for maintaining and repairing your 650 V-Twin 4x4 FIS. It covers all major systems, including the engine, drivetrain, suspension, steering, brakes, electrical components, and body/chassis. Within its pages, you will find complete assembly and disassembly procedures, overhaul instructions, and critical part identification through detailed illustrations and exploded views. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Product Name: Arctic Cat 2004 650 V 2 4X4 FIS RED CA A2004ISR4BCAR [Parts Manual] PDF Download Chassis Code: A2004ISR4BCAR Trim: FIS (Fuel Injection System) Color Code: RED CA 👋 Introduction Market Position Atv Segment: High-performance utility ATV Target Audience: Enthusiasts and owners requiring detailed part identification for maintenance, repair, or customization. Competitive Analysis Key Competitors Circa 2004: Polaris Sportsman, Yamaha Grizzly, Can-Am Outlander, Honda Foreman Key Features Unique Selling Points: Powerful V-twin engine, 4x4 capability with FIS, robust build for utility and trail riding. 📋 Manual Details Coverage Areas Manual Type: Factory Full Parts Manual Language: English Format: PDF Download Type: Instant Download Features: Printable, Zoomable, Searchable Text 📖 Manual Coverage Systems Covered Engine: Full engine assembly, internal components (crankshaft, piston, cylinder, cylinder head, camshaft/valve), cooling system, oil filter/pump, water pump, magneto, starter motor, starter clutch, throttle body Drivetrain: Drive train components, front drive gearcase, secondary drive, secondary transmission, transmission (gear shifting, gear selection), clutch (primary, secondary), V-belt Suspension And Steering: Front suspension, rear suspension, steering system, sway bar Brakes: Front brake system, rear brake system, parking brake Electrical: Wiring harness, battery, magneto, starter motor Body And Chassis: Frame and related parts, canopy and taillight, cargo box and tailgate, console, floor panel, dash, hood and headlight, seat, tilt frame, gas tank, wheel and tire Procedures Included Assembly And Disassembly: Complete disassembly and assembly procedures for all major components Overhaul: Detailed overhaul instructions for engine and transmission components Troubleshooting: Implied through exploded views and part identification for repair diagnosis Technical Depth Scope: Comprehensive parts catalog with detailed illustrations and exploded views for accurate part identification and ordering. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Zoom Capability: Zoomable Search Capability: Searchable Text Binding Type Binding Type: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) Software Requirements PDF Reader Compatibility: Adobe Reader, Foxit Reader, or any other PDF reader ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, liquid-cooled, 4-stroke Displacement: 635 cc (approximate, based on common Arctic Cat V-twin configurations of the era) Bore X Stroke: Not specified in product info, but typically around 72mm x 73mm for this engine family Horsepower: Estimated 50-55 HP (approximate for the period) Torque: Not specified in product info, but strong low-end torque characteristic of V-twins. Fuel System Fuel Delivery: Fuel Injection (FIS) Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled with fan Oil System Oil Type Recommendation: Typically SAE 10W-40 motorcycle or ATV specific oil, check manual for exact specifications. Oil Capacity: Approximately 2.0 - 2.5 liters, filter change requires slightly more. Refer to specific manual for exact capacity. 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with H, L, N, R, P Drive System: 2WD/4WD selector with front differential lock (FIS) Features Gear Reduction: High and Low range for towing and aggressive terrain Clutch Type: Automated centrifugal clutch system Fluid Requirements Cvt Fluid Type: Arctic Cat recommends specific CVT fluid or equivalent for optimal performance and belt life. Refer to service manual for exact specification. 📐 Dimensions Exterior Length: Not specified in product info, but typically around 80-85 inches for this class. Width: Not specified in product info, but typically around 46-48 inches. Height: Not specified in product info, but typically around 48-50 inches. Cargo Front Rack Capacity: Not specified in product info, typical around 50 lbs. Rear Rack Capacity: Not specified in product info, typical around 100 lbs. Weights Dry Weight: Not specified in product info, but likely in the 600-650 lb range. Towing Capacity: Not specified in product info, typically rated for 1000-1500 lbs. Ground Clearance: Not specified in product info, but usually around 10-12 inches for this model. 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI/SVIA-1-2010 standards for ATVs (applicable for US models of that era) Active Features Braking System: Hydraulic disc brakes front and rear. Four Wheel Drive: Selectable 2WD/4WD with...