Basic Information Identification Make: Arctic Cat Model: ZR 500 Year: 2000 Vehicle Type: Snowmobile Codes Vin Decoder Note: Not applicable for this product, as it is a snowmobile. VIN decoding typically applies to road-going vehicles. Introduction Market Position Market Segment: Performance Trail Snowmobile Target Demographic: Enthusiasts seeking a capable and spirited riding experience on groomed trails and moderate backcountry. Competitive Analysis Key Competitors Circa 2000: Ski-Doo Mach Z, Yamaha Vmax-4, Polaris XCR series. Key Features Performance Focus: Known for its agile handling and potent twin-cylinder engine, offering a good balance of power and maneuverability. Manual Value Proposition: Provides comprehensive, factory-accurate information for DIY maintenance and repair, saving owners significant costs compared to professional service. Manual Details Coverage Areas General Information: Included Engine: Included Engine Related Items: Included Fuel Systems: Included Engine Electrical Systems: Included Chassis Electrical Systems: Included Steering And Body: Included Drive Train System And Brake Systems: Included Track Rear Suspension: Included Troubleshooting: Included Wiring Diagrams: Included Page Count Page Count: Hundreds of pages (exact count not specified, but implies comprehensive) Manual Type Manual Type: Workshop Service Repair Manual (Official Factory Service Manual) Language Language: English Format File Format: PDF Delivery Method: Download Manual Coverage Systems Covered Engine Mechanical: Complete disassembly and reassembly of engine components, including cylinder head, pistons, crankshaft, connecting rods, and timing systems. Engine Cooling: Procedures for inspection, maintenance, and repair of cooling system components (if applicable to the specific ZR 500 model, often air-cooled or limited liquid-cooled in this era). Fuel System: Carburetor overhaul, jetting specifications, fuel pump operation, fuel line maintenance, and fuel tank inspection. Ignition System: Spark plug specifications, ignition coil testing, CDI unit diagnostics, and timing procedures. Exhaust System: Inspection and replacement of exhaust pipes, mufflers, and related hardware. Drive System: Clutch (drive and driven) maintenance, adjustment, and replacement; belt inspection and replacement; chain case (if applicable) lubrication and service. Suspension Front: A-arm inspection, shock absorber servicing, ski alignment, and spindle maintenance. Suspension Rear: Track system inspection, slider maintenance, shock absorber servicing, and suspension linkage adjustments. Steering System: Handlebar, steering post, tie rod, and spindle inspection and adjustment. Braking System: Brake caliper service, hydraulic system bleeding, brake pad replacement, and disc inspection. Electrical System Lighting: Headlight, taillight, and other lighting circuit troubleshooting and bulb replacement. Electrical System Accessories: Wiring for accessories like hand warmers, thumb warmers, and other electrical components. Bodywork And Plastics: Inspection, removal, and installation of body panels, seat, and windshield. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, track tension adjustment, and general inspection procedures. Disassembly Reassembly: Step-by-step instructions for dismantling and reassembling major vehicle components. Troubleshooting Diagnostics: Detailed guides for identifying and resolving common and uncommon issues across all systems. Component Repair: Specific instructions for repairing or rebuilding individual parts and assemblies. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams and multimeter tests. Carburetor Tuning: Detailed steps for cleaning, adjusting, and re-jetting carburetors for optimal performance and altitude compensation. Clutch Adjustment And Service: Procedures for checking clutch weights, springs, and helix for proper engagement and shifting. Suspension Alignment: Instructions for ensuring proper ski stance and alignment for optimal handling. Brake Bleeding: Step-by-step guide to bleeding the hydraulic brake system to remove air. Technical Depth Depth Level: Comprehensive, ranging from basic maintenance to in-depth repair and rebuilding. Detail Level: Hundreds of photos and illustrations, detailed step-by-step instructions, numbered procedures, and callouts for critical information. User Target Audience: Do-it-yourselfers and experienced mechanics alike. Manual Specifications File Format File Format: PDF Compatibility: All PC-based Windows operating systems and Mac. Print Quality Printability: Printable without any restriction, either in part or in its entirety. Digital Storage: Can be saved to hard drive and burned to CD-ROM. Binding Type Binding Type: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader Engine Specifications Primary Engine Engine Type: Two-stroke, Liquid-Cooled Twin-Cylinder Displacement: 498cc (Approximate - specific bore/stroke may vary slightly) Bore X Stroke: Not explicitly stated in product info, but common for this era. Fuel Delivery: Dual Carburetors (e.g., Mikuni VM34 or similar) Ignition: CDI (Capacitor Discharge Ignition) Power Output: Approximately 90-100 HP (Varies by specific tuning and elevation) Performance Torque: Not explicitly stated in product info, but indicative of strong mid-range pull. Fuel System Fuel Type: Unleaded gasoline with proper oil pre-mix (specific ratio documented in manual) Carburetor Size: Likely 34mm dual carburetors (specific model numbers detailed in manual) Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Arctic Cat APV Clutch System Optional Optional Transmissions: N/A for this model year. Features Drive System: Chaincase drive to track. Clutch System: Arctic Drive (Primary) and Arctic driven clutches with adjustable weights and springs for optimal performance across varying conditions. Dimensions Exterior Overall Length: Not specified in product data, but typical for a 500cc class snowmobile of the era (approx. 100-110 inches). Overall Width: Not specified in...