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AUIDI 100-200 2.2i LITRE Workshop Manual (1999-2002)

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🏷️ Basic Information Identification Make: Audi Model: 100 / 200 Model Variant: 2.2i Litre Production Years Covered: 1999-2002 Engine Type Identifier: K-Jetronic Fuel Injection 👋 Introduction Market Position Target Audience: Audi enthusiasts, DIY mechanics, independent repair shops specializing in European vehicles. Value Proposition: Provides essential information for maintaining and repairing a classic German luxury sedan/coupe, often requiring specialized knowledge. Competitive Analysis Alternatives: May include factory service manuals (often scarce and expensive), Haynes/Chilton manuals (typically less detailed), and online forums (variable accuracy). Key Features Focus On K Jetronic: Essential for understanding and troubleshooting the complex K-Jetronic fuel injection system, a hallmark of this era's performance Audis. Wiring Diagrams: Crucial for accurate electrical system diagnosis and repair, a strength of comprehensive workshop manuals. 📋 Manual Details Coverage Areas Manual Type: Workshop Manual / Service Manual / Repair Manual Primary Coverage: Comprehensive mechanical and electrical repair, maintenance, and troubleshooting for the specified Audi models. Language: English Format: PDF (Likely Digital Download) Page Count Estimated Page Count: 500+ Manual Specifications File Format Quality: Searchable PDF, allowing for quick access to information via keywords. Likely high-resolution scans of original documentation. Print Quality: Printable pages. Assumed to be faithful reproductions of original factory manuals. Binding Type: N/A (Digital Format) Paper Type: N/A (Digital Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing components, lubrication system, cooling system. Fuel System: K-Jetronic fuel injection system diagnosis and repair, fuel pump, fuel pressure regulator, injectors, air flow meter, cold start valve, auxiliary air regulator. Ignition System: Ignition timing, distributor, ignition coils, spark plugs, ignition control module (if applicable). Transmission Manual: Manual gearbox overhaul, clutch operation, shifting mechanisms, driveshafts. Transmission Automatic: Automatic transmission (if applicable to this model year/engine) diagnosis, fluid service, and basic adjustments. Brakes: Brake system components (discs, pads, calipers, master cylinder, ABS if equipped), bleeding procedures, parking brake. Suspension And Steering: Front and rear suspension components, shock absorbers, control arms, ball joints, steering rack, power steering system. Electrical System: Wiring diagrams, component location, charging system (alternator, battery), starting system (starter motor), lighting, instrumentation, body electricals. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling (if applicable). Body And Chassis: Body panel removal/installation, interior trim, glass, door mechanisms, chassis lubrication points. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, drive belt inspection/replacement. Diagnostic Procedures: Troubleshooting guides for common drivability issues, electrical faults, and mechanical problems. K-Jetronic specific diagnostics. Engine Repair: Complete engine rebuild procedures, valve adjustments, head gasket replacement, piston ring installation. Fuel System Repair: Fuel injector cleaning/replacement, fuel pump testing, K-Jetronic distributor calibration, pressure adjustments. Transmission Service: Clutch replacement, manual gearbox internal repairs, automatic transmission fluid and filter changes. Brake System Maintenance: Brake pad and disc replacement, caliper servicing, brake line replacement, ABS sensor testing. Suspension And Steering Repair: Component replacement (shocks, struts, bushings), wheel alignment procedures, power steering pump and rack repairs. Electrical Troubleshooting: Fault finding using wiring diagrams, testing sensors and actuators, ECU diagnosis (if applicable). Body And Interior Repair: Door lock and window regulator repair, trim panel replacement, bodywork repair techniques. Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, and advanced electrical diagnostics. Diagnostic Information: Detailed fault codes (if applicable to this generation), symptom-based troubleshooting charts, electrical resistance and voltage values. Torque Specifications: Precise torque values for all critical fasteners, essential for engine and chassis work. Special Tools: Identification of and procedures for using specialized tools required for certain repairs (e.g., fuel system pressure gauges, timing tools). ⚙️ Engine Specifications Primary Engine Engine Code Family: NG / NF / AAN (likely variations covered by '2.2i Litre' designation) Displacement: 2.2 Liters (2226 cc) Configuration: Inline-5 Cylinder Valvetrain: SOHC (Single Overhead Camshaft) Performance Horsepower Range: Approx. 130-150 hp (depending on specific variant and market) Torque Range: Approx. 190-200 Nm (depending on specific variant and market) Fuel System Fuel Injection Type: Bosch K-Jetronic (CIS-E in some variants) Fuel Type: Unleaded Petrol (Octane rating typically 95 RON or higher) Fluid Specifications Engine Oil Type: API SG/SH, ACEA A2/A3 (e.g., 5W-40, 10W-40, 10W-50 depending on climate and manufacturer recommendation) Coolant Type: G11 Ethylene Glycol based antifreeze, mixed 50/50 with distilled water. Fluid Capacities Engine Oil Capacity: Approx. 4.5 liters (with filter) Known Issues K Jetronic Issues: Worn fuel distributor seals, failing cold start valve, leaky injector seals, vacuum leaks, faulty auxiliary air regulator leading to idle issues. Timing Belt: Requires periodic replacement to prevent catastrophic engine damage. Interval typically 60,000-90,000 km. 🔧 Transmission Standard Type: 5-Speed Manual Optional Type: 4-Speed Automatic (e.g., ZF 4HP-22) Features Manual Fluid: API GL-4, SAE 75W-90 or 80W-90 Gear Oil Automatic Fluid: Dexron III / Mercon (or equivalent specified by Audi) 📐 Dimensions Exterior Body Styles: Sedan (Typ 44), Avant (Wagon), Coupe (Typ 89 - later...
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SKU: 359446
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AUIDI 100-200 2.2i LITRE Workshop Manual (1999-2002)
🏷️ Basic Information
Identification
Make:
Audi
Model:
100 / 200
Model Variant:
2.2i Litre
Production Years Covered:
1999-2002
Engine Type Identifier:
K-Jetronic Fuel Injection
👋 Introduction
Market Position
Target Audience:
Audi enthusiasts, DIY mechanics, independent repair shops specializing in European vehicles.
Value Proposition:
Provides essential information for maintaining and repairing a classic German luxury sedan/coupe, often requiring specialized knowledge.
Competitive Analysis
Alternatives:
May include factory service manuals (often scarce and expensive), Haynes/Chilton manuals (typically less detailed), and online forums (variable accuracy).
Key Features
Focus On K Jetronic:
Essential for understanding and troubleshooting the complex K-Jetronic fuel injection system, a hallmark of this era's performance Audis.
Wiring Diagrams:
Crucial for accurate electrical system diagnosis and repair, a strength of comprehensive workshop manuals.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Primary Coverage:
Comprehensive mechanical and electrical repair, maintenance, and troubleshooting for the specified Audi models.
Language:
English
Format:
PDF (Likely Digital Download)
Page Count
Estimated Page Count:
500+
Manual Specifications
File Format Quality:
Searchable PDF, allowing for quick access to information via keywords. Likely high-resolution scans of original documentation.
Print Quality:
Printable pages. Assumed to be faithful reproductions of original factory manuals.
Binding Type:
N/A (Digital Format)
Paper Type:
N/A (Digital Format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing components, lubrication system, cooling system.
Fuel System:
K-Jetronic fuel injection system diagnosis and repair, fuel pump, fuel pressure regulator, injectors, air flow meter, cold start valve, auxiliary air regulator.
Ignition System:
Ignition timing, distributor, ignition coils, spark plugs, ignition control module (if applicable).
Transmission Manual:
Manual gearbox overhaul, clutch operation, shifting mechanisms, driveshafts.
Transmission Automatic:
Automatic transmission (if applicable to this model year/engine) diagnosis, fluid service, and basic adjustments.
Brakes:
Brake system components (discs, pads, calipers, master cylinder, ABS if equipped), bleeding procedures, parking brake.
Suspension And Steering:
Front and rear suspension components, shock absorbers, control arms, ball joints, steering rack, power steering system.
Electrical System:
Wiring diagrams, component location, charging system (alternator, battery), starting system (starter motor), lighting, instrumentation, body electricals.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling (if applicable).
Body And Chassis:
Body panel removal/installation, interior trim, glass, door mechanisms, chassis lubrication points.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, drive belt inspection/replacement.
Diagnostic Procedures:
Troubleshooting guides for common drivability issues, electrical faults, and mechanical problems. K-Jetronic specific diagnostics.
Engine Repair:
Complete engine rebuild procedures, valve adjustments, head gasket replacement, piston ring installation.
Fuel System Repair:
Fuel injector cleaning/replacement, fuel pump testing, K-Jetronic distributor calibration, pressure adjustments.
Transmission Service:
Clutch replacement, manual gearbox internal repairs, automatic transmission fluid and filter changes.
Brake System Maintenance:
Brake pad and disc replacement, caliper servicing, brake line replacement, ABS sensor testing.
Suspension And Steering Repair:
Component replacement (shocks, struts, bushings), wheel alignment procedures, power steering pump and rack repairs.
Electrical Troubleshooting:
Fault finding using wiring diagrams, testing sensors and actuators, ECU diagnosis (if applicable).
Body And Interior Repair:
Door lock and window regulator repair, trim panel replacement, bodywork repair techniques.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, and advanced electrical diagnostics.
Diagnostic Information:
Detailed fault codes (if applicable to this generation), symptom-based troubleshooting charts, electrical resistance and voltage values.
Torque Specifications:
Precise torque values for all critical fasteners, essential for engine and chassis work.
Special Tools:
Identification of and procedures for using specialized tools required for certain repairs (e.g., fuel system pressure gauges, timing tools).
⚙️ Engine Specifications
Primary Engine
Engine Code Family:
NG / NF / AAN (likely variations covered by '2.2i Litre' designation)
Displacement:
2.2 Liters (2226 cc)
Configuration:
Inline-5 Cylinder
Valvetrain:
SOHC (Single Overhead Camshaft)
Performance
Horsepower Range:
Approx. 130-150 hp (depending on specific variant and market)
Torque Range:
Approx. 190-200 Nm (depending on specific variant and market)
Fuel System
Fuel Injection Type:
Bosch K-Jetronic (CIS-E in some variants)
Fuel Type:
Unleaded Petrol (Octane rating typically 95 RON or higher)
Fluid Specifications
Engine Oil Type:
API SG/SH, ACEA A2/A3 (e.g., 5W-40, 10W-40, 10W-50 depending on climate and manufacturer recommendation)
Coolant Type:
G11 Ethylene Glycol based antifreeze, mixed 50/50 with distilled water.
Fluid Capacities
Engine Oil Capacity:
Approx. 4.5 liters (with filter)
Known Issues
K Jetronic Issues:
Worn fuel distributor seals, failing cold start valve, leaky injector seals, vacuum leaks, faulty auxiliary air regulator leading to idle issues.
Timing Belt:
Requires periodic replacement to prevent catastrophic engine damage. Interval typically 60,000-90,000 km.
🔧 Transmission
Standard
Type:
5-Speed Manual
Optional
Type:
4-Speed Automatic (e.g., ZF 4HP-22)
Features
Manual Fluid:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil
Automatic Fluid:
Dexron III / Mercon (or equivalent specified by Audi)
📐 Dimensions
Exterior
Body Styles:
Sedan (Typ 44), Avant (Wagon), Coupe (Typ 89 - later generation often referred to as B3/B4 platform for Coupe/Cabriolet)
Wheelbase:
Approx. 2610 mm (Typ 44 Sedan/Avant)
Weights
Curb Weight:
Approx. 1400-1500 kg (depending on body style and equipment)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official data available for this generation in modern standards; older vehicles typically tested to different regimes. Known for robust construction for its era.
Active Features
ABS:
Optional (Anti-lock Braking System) on many models.
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional.
Seatbelts:
Front and rear seatbelts, with pretensioners on front seats in later versions.
💡 Technology Features
Infotainment
Audio System:
Factory cassette/radio, often with amplifier. Limited integration compared to modern systems.
Driver Assistance
Cruise Control:
Optional feature on many models.
Connectivity
None:
No modern connectivity features like Bluetooth or USB; aftermarket solutions are available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months, using quality synthetic oil.
Timing Belt Replacement Interval:
Every 60,000-90,000 km or 5-7 years. Crucial maintenance item.
Spark Plug Replacement Interval:
Every 30,000-60,000 km, depending on type (standard or platinum/iridium).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Pentosin CHF 7.1 or ATF Dexron II/III (check specific vehicle)
Known Issues
Vacuum Hose Degradation:
Aging rubber vacuum hoses can lead to leaks, affecting K-Jetronic performance and idle stability.
Electrical Connectors:
Corrosion or degradation of electrical connectors can cause intermittent faults.
Climate Control Actuators:
Vacuum operated actuators for HVAC can fail, leading to improper air distribution.
Wheel Bearings:
Front wheel bearings can wear, particularly on AWD variants, requiring replacement.
📚 Vehicle History
Brand Heritage
Audi Engineering:
Known for advanced engineering, quattro all-wheel drive (though this manual focuses on front-wheel drive 2.2i variants), and robust build quality, particularly in this era.
Model Evolution
Platform Development:
The '100' and '200' models evolved through several generations. The 1999-2002 timeframe likely refers to the later 'Typ 44' generation Audi 100/200 and the subsequent transitional models leading into the Audi A6 (C4 platform). The 2.2i K-Jetronic was a mainstay of the earlier Typ 44.
Production
Manufacturing Location:
Ingolstadt, Germany and Neckarsulm, Germany
Market Segment:
Executive / Luxury Mid-size Sedan/Wagon.
🏆 Awards & Recognition
Recognitions
Historical Accolades:
Audi 100/200 series models were generally well-received for their build quality, comfort, and performance in their respective eras.
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