Audi A4 B5 Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001
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Basic Information Identification Make: Audi Model: A4 Generation: B5 Model Years Covered: 1997, 1998, 1999, 2000, 2001 Codes Chassis Code: B5 Introduction Market Position Segment: Compact Executive/Luxury Sedan and Avant...
Empowers owners and technicians with the knowledge to maintain and repair the Audi A4 B5 effectively, reducing reliance on expensive dealership services.
Manual Details
Coverage Areas
Content Scope:
Complete workshop service and repair procedures
Page Count
Estimated Pages:
Extensive, covering all aspects of service and repair
Suspension (front and rear), steering system, braking system (including ABS), wheels and tires
Electrical:
Body electrical systems, lighting, instruments and controls, infotainment, comfort and convenience systems, engine control module (ECM), transmission control module (TCM), anti-theft systems, diagnostic systems (OBD-II)
Body:
Body structure, exterior panels, doors, windows, interior trim, seats, HVAC system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspection and replacement, spark plug replacement
Repair:
Engine overhaul, head gasket replacement, transmission repair, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair and replacement
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive, covering from basic adjustments to complete engine and transmission rebuilds
Approximately 100 hp (1.6L) to 265 hp (2.7T - S4 variant, though S4 specific details may vary)
Torque Range:
Approximately 140 Nm (1.6L) to 400 Nm (2.7T - S4 variant)
Fuel System
Injection Type:
Multi-point fuel injection (MPI), Electronic Fuel Injection (EFI), Direct Injection (FSI for later models, not typically B5)
Fuel Requirement:
Unleaded gasoline (91 AKI/95 RON or higher for most petrol engines), Diesel fuel for TDI models
Transmission
Standard
Manual Gearboxes:
5-speed manual, 6-speed manual (on some performance variants/later models)
Optional
Automatic Gearboxes:
Tiptronic (5-speed automatic with manual shifting capability)
Features
Drivetrain Options:
Front-wheel drive (FWD), Audi Quattro permanent all-wheel drive
Dimensions
Exterior
Length:
Approx. 4517 mm (Sedan), 4577 mm (Avant)
Width:
Approx. 1733 mm
Height:
Approx. 1419 mm (Sedan), 1444 mm (Avant)
Weights
Curb Weight Range:
Approx. 1380 kg - 1750 kg (depending on engine and drivetrain)
Safety Features
Ratings
Crash Test Performance:
Refer to specific NHTSA/IIHS reports for model year; generally good for its era.
Active Features
Braking:
Front: Ventilated discs; Rear: Solid discs. ABS standard on most models.
Traction Control:
Traction Control System (TCS) or Electronic Stability Program (ESP) available on select models/years.
Passive Features
Airbags:
Frontal airbags for driver and passenger; side airbags optional.
Technology Features
Infotainment
Audio Systems:
Factory AM/FM stereo with CD player or cassette; optional premium sound systems (e.g., Bose).
Navigation:
Optional factory navigation system available on later models.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Phone Integration:
Optional factory-installed hands-free phone kits.
Maintenance
Service Intervals
Oil Change:
Typically 7,500-10,000 miles (12,000-16,000 km) or 12 months, depending on oil type and driving conditions (check manual for specific recommendations).
Timing Belt:
For non-TDI engines with timing belts (e.g., 2.4L V6), replacement interval usually around 60,000-80,000 miles (96,000-128,000 km).
Fluid Specifications
Engine Oil:
API certified synthetic oils, viscosity grades like 0W-40, 5W-40, or 5W-30 depending on climate and engine (e.g., VW 502 00 or 505 00 specifications).
Coolant:
G12 (pink) or G12+ (reddish-purple) ethylene glycol-based coolant mixed 50/50 with distilled water.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 (specifics vary by gearbox model).
Transmission Fluid Automatic:
G 052 162 (ZF LifeguardFluid 5) or equivalent ATF fluid (refer to specific Tiptronic transmission code).
Known Issues
Common Problems:
Ignition coil failure (1.8T), ABS sensor failures, coolant flange leaks (especially on V6 engines), window regulator failures, various vacuum hose leaks, timing belt tensioner issues (on belt-driven engines), oil sludge buildup (on neglected 1.8T engines), suspension component wear (control arms, ball joints).
Vehicle History
Brand Heritage
Manufacturer:
Audi AG, part of the Volkswagen Group
Model Evolution
Generation Start:
B5 generation introduced in 1994 (Europe), 1995 (North America)
Facelift:
Mid-cycle refresh in 1999 (model year 2000) introducing updated styling, improved interior, and new engine options (e.g., 1.8T power increase).
Production
Manufacturing Locations:
Ingolstadt, Germany; Brussels, Belgium
Awards & Recognition
Recognitions
Car And Driver:
Car and Driver's 10Best list for several years within its production run.
Ratings
Reliability Perception:
Generally considered reliable when properly maintained, though some specific components are known to require attention as they age.
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