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AUDI A4 CONVERTIBLE 2003-2006 Parts Manual

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Basic Information Identification Make: Audi Model: A4 Convertible Model Generation: B6/B7 Convertible (8H) Production Years Covered: 2003, 2004, 2005, 2006 Codes Chassis Code: 8H Platform: Volkswagen Group B6 (for 2003-2005)...
Tipo: car
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SKU: 139325
AUDI A4 CONVERTIBLE 2003-2006 Parts Manual
Basic Information
Identification
Make: Audi
Model: A4 Convertible
Model Generation: B6/B7 Convertible (8H)
Production Years Covered: 2003, 2004, 2005, 2006
Codes
Chassis Code: 8H
Platform: Volkswagen Group B6 (for 2003-2005) / B7 (for 2006, although often a transitional year)
Introduction
Market Position
Market Position: The Audi A4 Convertible (8H) was positioned as a premium compact executive convertible, competing with models like the BMW 3 Series Convertible and Mercedes-Benz CLK Convertible. It offered a blend of sporty driving dynamics, sophisticated styling, and luxury appointments.
Competitive Analysis
Competitive Analysis: This parts manual is an essential tool for owners and independent repair shops specializing in premium European vehicles. Its detailed part numbers and pricing information provide a significant advantage over generic parts sources, ensuring the use of correct, high-quality components for the Audi A4 Convertible.
Key Features
Key Features: This parts manual is a critical resource for accurate part identification, offering genuine manufacturer part numbers. The inclusion of approximate pricing and estimated labor times sets it apart, providing practical value for cost management and repair planning.
Manual Details
Coverage Areas
Coverage Areas: Comprehensive parts identification and cataloging for the Audi A4 Convertible (8H) model range from 2003 to 2006. Includes all major mechanical, electrical, and body components.
Page Count
Page Count: Extensive (specific count not provided, but described as a 'much larger catalog' implying several hundred pages of detailed information and diagrams).
Manual Type
Manual Type: Parts Manual / Parts Catalog
Manual Purpose: Designed for mechanics, technicians, and knowledgeable enthusiasts to identify, source, and price genuine Audi parts for maintenance and repair.
Language
Language: English
Format
Format: Digital (implied by 'part ID catalog' and 'came from a much larger catalog', typically PDF or similar searchable format for digital sales).
Manual Coverage
Systems Covered
Systems Covered: Engine (including specific variants), Fuel System, Cooling System, Exhaust System, Ignition System, Lubrication System, Transmission (Automatic and Manual), Drivetrain (Front Wheel Drive/Quattro), Suspension (Front and Rear), Steering System, Brake System (Front and Rear), Electrical System (including lighting, ECUs, sensors), Body and Chassis Components, Convertible Top Mechanism, Interior Trim and Appointments, Climate Control System, Wheels and Tires.
Procedures Included
Procedures Included: Parts identification, part number lookup, exploded view diagrams for assembly/disassembly reference, and cross-referencing of components. Not a repair manual, but essential for ordering correct parts for repair and maintenance procedures.
Technical Depth
Technical Depth: Detailed part-level identification. Provides genuine manufacturer part numbers, which is crucial for accuracy. Includes diagrams illustrating part relationships and assemblies. Crucially includes approximate prices and estimated labor times for parts replacement, providing significant value for repair quoting and budgeting.
Part Number Detail
Part Number Detail: Contains specific OEM part numbers for all components, crucial for precise ordering and ensuring compatibility, e.g., 8H0823031AG for a front fender, 8E0601025BF for a 17-inch alloy wheel, or 06B109021B for a timing belt.
Pricing And Labor
Pricing And Labor Data: Includes approximate OEM part prices and estimated labor times, invaluable for repair shops and DIY enthusiasts for budgeting, quoting, and efficiency in repairs.
Diagram Quality
Diagram Quality: High-quality exploded-view diagrams that clearly illustrate the relationship between parts within an assembly, aiding in both identification and reassembly.
Manual Specifications
File Format
File Format: Likely PDF with searchable text and high-resolution diagrams for clarity. Print-friendly output.
Print Quality
Print Quality: High-resolution images and diagrams suitable for professional printing and clear on-screen viewing.
Binding Type
Binding Type: N/A (Digital Format)
Paper Type
Paper Type: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Options: Primarily featured the 2.0L TFSI (turbocharged direct-injection inline-4), 3.0L V6 (naturally aspirated), and 4.2L V8 (FSI) engines. The manual would cover parts specific to these variants.
Performance
Typical Performance Range: Engine outputs ranged from approximately 200 hp (2.0 TFSI) to over 340 hp (4.2 V8 FSI), depending on the specific engine and tune.
Fuel System
Fuel System Types: Direct Fuel Injection (FSI) for V6 and V8, Turbocharged Direct Fuel Injection (TFSI) for the 2.0T. Parts would cover fuel pumps, injectors, fuel lines, and related components for these advanced systems.
Engine Code Examples
Engine Code Examples: BFC (3.0 V6), BWT (2.0 TFSI - early B6), BYD (4.2 V8 FSI - S4 derived).
Engine Code Examples 2 0 Tfsi: ALT (early, non-turbo), BFB (1.8T, less common in US convertible), BWA (2.0 TFSI, later B7 models).
Engine Code Examples 3 0 V6: AVK (early 3.0 V6 30v, 220hp), BBJ (late 3.0 V6 30v, 230hp).
Engine Code Examples 4 2 V8: AQJ/BBK (S4 4.2 V8, 340hp).
Transmission
Standard
Standard Transmission: Six-speed manual transmission was typically standard on many engine variants.
Optional
Optional Transmission: Tiptronic automatic transmission (a torque-converter automatic with manual shifting capabilities) was a common option.
Features
Drivetrain Options: Available in Front-Wheel Drive (FWD) and the renowned Audi quattro all-wheel-drive system. Parts for both configurations would be detailed.
Fluid Specifications
Transmission Fluid Spec: Manual transmissions typically required SAE 75W-90 synthetic gear oil (e.g., VW G 052 729 A2). Tiptronic transmissions used specialized ATF fluids, often meeting VW G 055 025 A2 specifications.
Dimensions
Exterior
Convertible Top Material: High-quality, multi-layered fabric soft top with a heated glass rear window for improved insulation and visibility.
Wheelbase: Approx. 2650 mm (104.3 inches) for the B6 generation.
Overall Length: Approx. 4575 mm (180.1 inches) for the B6 generation.
Width: Approx. 1760 mm (69.3 inches).
Height: Approx. 1390 mm (54.7 inches).
Weights
Curb Weight Range: Approximately 1700 kg to over 1900 kg depending on engine and drivetrain.
Gross Vehicle Weight Rating: Varies by model, typically around 2200-2400 kg.
Cargo
Trunk Volume: Approximately 315 liters (11.1 cu ft) with the top up, reduced when the top is stowed.
Safety Features
Ratings
Crash Test Ratings: As a premium convertible, it aimed for high safety standards. While specific ratings for the convertible variant might vary, the A4 sedan platform generally performed well in contemporary crash tests (e.g., IIHS, NHTSA), with strong structural integrity for its class.
Active Features
Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Program (ESP) with traction control (ASR), Electronic Brake-force Distribution (EBD), and optional Xenon headlights with adaptive lighting.
Passive Features
Passive Safety Features: Front and side airbags, pop-up rollover protection bars behind the rear headrests, reinforced A-pillars and windshield frame, and a strong body structure.
Seat Belt Pretensioners: Standard front seat belt pretensioners.
Technology Features
Infotainment
Infotainment System: The Concert and Symphony audio systems were common, often featuring a single-CD player, AM/FM radio, and optional CD changer. Navigation systems (e.g., Audi Navigation Plus) were available on higher trims.
Driver Assistance
Driver Assistance Features: Features included parking sensors (optional), cruise control, and rain-sensing wipers. Advanced driver aids like adaptive cruise control were not common in this generation.
Connectivity
Connectivity Options: Optional satellite radio preparation, hands-free Bluetooth phone preparation (often an accessory or later option). Aux input for audio was starting to appear but not universal.
Lighting
Lighting Technology: Standard halogen projector headlights, with optional Xenon headlights featuring automatic leveling and cornering illumination.
Maintenance
Service Intervals
Routine Maintenance Intervals: Oil changes typically every 10,000 miles or 1 year. Major services, including spark plug replacement, transmission fluid, and coolant checks, are usually recommended at 30,000-60,000 mile intervals. Timing belt replacement (if applicable to the specific engine) is critical, often around 70,000-100,000 miles for older designs, or timing chains for later models.
Brake Fluid Change Interval: Every 2 years, regardless of mileage.
Cabin Air Filter Replacement: Annually or every 10,000-15,000 miles.
Engine Air Filter Replacement: Every 30,000 miles or as needed based on driving conditions.
Fluid Specifications
Engine Oil Specification: Typically SAE 5W-40 or 0W-30 synthetic oil meeting VW 502 00 or VW 504 00 specifications, depending on the engine. Examples: Castrol EDGE Professional OE 5W-30, Mobil 1 0W-40.
Coolant Specification: G12 or G12+ pink/red coolant (e.g., VW TL 774 D/F), mixed 50/50 with distilled water.
Brake Fluid Specification: DOT 4 brake fluid.
Power Steering Fluid: G 002 000 (Pentosin CHF 11 S) or equivalent synthetic hydraulic fluid.
Known Issues
Common Wear And Tear Items: Ignition coil packs, camshaft position sensors, mass airflow sensors, PCV valves, coolant flange seals, and convertible top hydraulic system components (leaks, pump issues) are known to require attention.
Typical Repair Needs: Timing chain tensioners and guides on early 3.0 V6 engines can be a concern. Check engine light issues related to EVAP system leaks or sensor failures are common. Suspension components (control arms, ball joints) can wear due to vehicle weight and performance focus.
Vehicle History
Brand Heritage
Brand Heritage: Audi has a long history of producing sophisticated and performance-oriented vehicles, with a strong reputation for quattro all-wheel-drive and elegant design, established through models like the Audi Quattro and subsequent luxury sedans and coupes.
Model Evolution
Model Evolution: The A4 Convertible (8H) was introduced in 2002 as the successor to the Audi A4 Cabriolet (8D). It represented a significant redesign based on the B6 platform, later transitioning to the B7 platform in 2005.5/2006. This period covers the early to mid-life cycle of the 8H generation.
Platform Transition: The 2003-2004 models are based on the B6 platform, while 2005.5 and 2006 models are based on the B7 platform, which featured revised styling and updated interior. This manual likely covers parts for both iterations or clarifies differences.
Production
Production Location: Produced primarily in Ingolstadt, Germany.
Awards & Recognition
Recognitions
Automotive Awards General: The Audi A4 range, including the convertible, consistently received praise for its refined interior, comfortable ride, and engaging driving experience. It was often featured on 'best of' lists for luxury convertibles of its era.
Ratings
Consumer Ratings General: Owners generally appreciated the build quality, performance of the Quattro system, and the sophisticated styling, though some noted higher than average maintenance costs typical of German luxury vehicles.
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