Audi Rs2 Avant 1994-1995 Factory Service Manual Repair
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🏷️ Basic Information Identification Make: Audi Model: RS2 Avant Production Years: 1994-1995 Codes Chassis Code: 8C5 👋 Introduction Market Position Market Position: The Audi RS2 Avant was a high-performance, limited-production estate car developed in collaboration with Porsche. It was positioned at the pinnacle of the Audi 80/Avant range, targeting enthusiasts seeking practicality combined with supercar-rivaling performance. Competitive Analysis Key Competitors: BMW M3 Touring (E36 - not produced, but conceptual), Mercedes-Benz 230E/300E AMG variants, potentially high-performance variants of Volvo estates. Key Features Unique Selling Points: Exclusive collaboration with Porsche, powerful 5-cylinder turbocharged engine, quattro all-wheel drive, distinctive Porsche-designed wheels and body enhancements, remarkable acceleration for its class. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive factory service manual covering all aspects of repair, maintenance, and diagnostics for the Audi RS2 Avant (1994-1995). Page Count Estimated Page Count: Likely over 1000 pages, typical for a full factory service manual of this era. Manual Type Manual Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format File Format: PDF Print Quality: Full Printable Digital Features: Zoom IN/OUT functionality, searchable text (likely, inherent to good PDF creation). Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for potential archive decompression). Compatibility Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (2.2L 20V Turbocharged I5), engine management (ECU, sensors, ignition, fuel injection), exhaust system, cooling system, lubrication system, turbocharger system. Drivetrain: Manual transmission (01E 6-speed), quattro all-wheel drive system (including differentials, driveshafts, CV joints), clutch system. Suspension Steering: Front and rear suspension components (struts, control arms, bushings, springs, shock absorbers), steering system (power steering rack, pump, tie rods), wheel alignment specifications. Brakes: Front and rear brake systems (discs, calipers - notably Brembo 4-piston front calipers), ABS system, brake fluid specifications, bleeding procedures. Electrical Electronics: Wiring diagrams, fuse box locations and functions, battery, alternator, starter, lighting systems (headlights, taillights, interior), power windows, central locking, climate control system, basic diagnostic procedures for electrical faults. Body Chassis: Body panel removal and installation, interior trim, door mechanisms, glass, seals, jacking points, chassis structure. Climate Control: HVAC system operation, diagnosis, and repair, refrigerant information. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Repair Disassembly: Step-by-step instructions for disassembly, repair, and reassembly of major components and systems. Diagnostics: Troubleshooting guides, symptom-based diagnosis, common fault identification, diagnostic trouble codes (DTCs) if applicable to the era's OBD-I system. Recalibration Adjustment: Procedures for adjusting clutch, handbrake, and other mechanical systems. Special Tools: Identification of specific Audi special tools required for certain procedures. Technical Depth Depth Of Coverage: Full factory-level technical depth, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complex engine and transmission overhauls. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Designed for clear viewing and printing of diagrams and text. Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-5 Cylinder, 20 Valve (5 valves per cylinder), DOHC, Turbocharged Engine Code: Likely based on the Audi AAN engine, modified by Porsche. Displacement: 2226 cc (2.2 Liters) Performance Horsepower: 315 PS (311 hp / 232 kW) at 6500 rpm Torque: 410 Nm (302 lb-ft) at 3000 rpm Fuel System Fuel Delivery: Bosch Motronic engine management system, Sequential Multi-Point Fuel Injection (MPI) Turbocharger: Garrett T3 Turbocharger with Intercooler, enhanced by Porsche Engine Internals Compression Ratio: 8.5:1 Bore X Stroke: 81.0 mm x 86.4 mm 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission Transmission Code: 01E Features Drive System: Permanent All-Wheel Drive (quattro) Clutch: Hydraulically actuated, single-plate dry clutch 📐 Dimensions Exterior Body Style: 5-door Estate (Avant) Length: Approx. 4515 mm (177.8 in) Width: Approx. 1700 mm (66.9 in) excluding mirrors Height: Approx. 1420 mm (55.9 in) Weights Curb Weight: Approx. 1595 kg (3516 lbs) Gross Vehicle Weight Rating: Approx. 2100 kg (4630 lbs) Cargo Cargo Volume: Approx. 460 liters (16.2 cu ft) with rear seats up, 1500 liters (53.0 cu ft) with rear seats folded. 🛡️ Safety Features Ratings Safety Ratings: While specific crash test ratings for this era are less standardized, its robust chassis, airbags (driver and optional passenger), and ABS contributed to a relatively high safety standard for its time. Active Features Active Safety: Anti-lock Braking System (ABS) (Bosch 3-channel), quattro All-Wheel Drive, performance-oriented chassis tuning. Passive Features Passive Safety: Driver and passenger airbags, reinforced safety cell, impact-absorbing crumple zones, seatbelt pretensioners. 💡 Technology Features Infotainment Infotainment Features: Basic Audi Gamma or Delta radio/cassette system, optional CD player. Limited by era standards, focusing on audio playback. Driver Assistance Driver Assistance Features: ABS, quattro AWD. No modern electronic driver aids like traction control (ASR) or stability control (ESP) were standard or widely available on...
The Audi RS2 Avant was a high-performance, limited-production estate car developed in collaboration with Porsche. It was positioned at the pinnacle of the Audi 80/Avant range, targeting enthusiasts seeking practicality combined with supercar-rivaling performance.
Competitive Analysis
Key Competitors:
BMW M3 Touring (E36 - not produced, but conceptual), Mercedes-Benz 230E/300E AMG variants, potentially high-performance variants of Volvo estates.
Key Features
Unique Selling Points:
Exclusive collaboration with Porsche, powerful 5-cylinder turbocharged engine, quattro all-wheel drive, distinctive Porsche-designed wheels and body enhancements, remarkable acceleration for its class.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service manual covering all aspects of repair, maintenance, and diagnostics for the Audi RS2 Avant (1994-1995).
Page Count
Estimated Page Count:
Likely over 1000 pages, typical for a full factory service manual of this era.
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Print Quality:
Full Printable
Digital Features:
Zoom IN/OUT functionality, searchable text (likely, inherent to good PDF creation).
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for potential archive decompression).
Manual transmission (01E 6-speed), quattro all-wheel drive system (including differentials, driveshafts, CV joints), clutch system.
Suspension Steering:
Front and rear suspension components (struts, control arms, bushings, springs, shock absorbers), steering system (power steering rack, pump, tie rods), wheel alignment specifications.
Brakes:
Front and rear brake systems (discs, calipers - notably Brembo 4-piston front calipers), ABS system, brake fluid specifications, bleeding procedures.
Electrical Electronics:
Wiring diagrams, fuse box locations and functions, battery, alternator, starter, lighting systems (headlights, taillights, interior), power windows, central locking, climate control system, basic diagnostic procedures for electrical faults.
Body Chassis:
Body panel removal and installation, interior trim, door mechanisms, glass, seals, jacking points, chassis structure.
Climate Control:
HVAC system operation, diagnosis, and repair, refrigerant information.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Repair Disassembly:
Step-by-step instructions for disassembly, repair, and reassembly of major components and systems.
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, common fault identification, diagnostic trouble codes (DTCs) if applicable to the era's OBD-I system.
Recalibration Adjustment:
Procedures for adjusting clutch, handbrake, and other mechanical systems.
Special Tools:
Identification of specific Audi special tools required for certain procedures.
Technical Depth
Depth Of Coverage:
Full factory-level technical depth, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complex engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Designed for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-5 Cylinder, 20 Valve (5 valves per cylinder), DOHC, Turbocharged
Engine Code:
Likely based on the Audi AAN engine, modified by Porsche.
Garrett T3 Turbocharger with Intercooler, enhanced by Porsche
Engine Internals
Compression Ratio:
8.5:1
Bore X Stroke:
81.0 mm x 86.4 mm
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Transmission Code:
01E
Features
Drive System:
Permanent All-Wheel Drive (quattro)
Clutch:
Hydraulically actuated, single-plate dry clutch
📐 Dimensions
Exterior
Body Style:
5-door Estate (Avant)
Length:
Approx. 4515 mm (177.8 in)
Width:
Approx. 1700 mm (66.9 in) excluding mirrors
Height:
Approx. 1420 mm (55.9 in)
Weights
Curb Weight:
Approx. 1595 kg (3516 lbs)
Gross Vehicle Weight Rating:
Approx. 2100 kg (4630 lbs)
Cargo
Cargo Volume:
Approx. 460 liters (16.2 cu ft) with rear seats up, 1500 liters (53.0 cu ft) with rear seats folded.
🛡️ Safety Features
Ratings
Safety Ratings:
While specific crash test ratings for this era are less standardized, its robust chassis, airbags (driver and optional passenger), and ABS contributed to a relatively high safety standard for its time.
Active Features
Active Safety:
Anti-lock Braking System (ABS) (Bosch 3-channel), quattro All-Wheel Drive, performance-oriented chassis tuning.
Basic Audi Gamma or Delta radio/cassette system, optional CD player. Limited by era standards, focusing on audio playback.
Driver Assistance
Driver Assistance Features:
ABS, quattro AWD. No modern electronic driver aids like traction control (ASR) or stability control (ESP) were standard or widely available on this model.
Connectivity
Connectivity Features:
Basic analog systems. No Bluetooth, USB, or other modern connectivity options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 km (6,000 - 9,000 miles) or annually, depending on driving conditions. Refer to the manual for precise intervals.
Timing Belt Interval:
Critical component. Typically around 90,000 - 120,000 km (55,000 - 75,000 miles) or every 5-7 years. Failure is catastrophic.
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2/A3. Viscosity typically 5W-40 or 10W-40, check manual for specific recommendations. Capacity approx. 5.0 liters.
Coolant:
G12 or equivalent ethylene glycol-based antifreeze. Mixture ratio 50/50 with distilled water. Capacity approx. 8.5 liters.
Brake Fluid:
DOT 4 or DOT 5.1. Regular flushing recommended every 2 years.
GL-5 rated gear oil, SAE 75W-90. Capacity for front and rear differentials should be confirmed in the manual.
Known Issues
Common Issues:
Vacuum hose degradation leading to boost leaks, turbocharger wear, ignition coil issues, fuel pump failure, suspension component wear (bushings, ball joints), occasional ECU issues, oil leaks from seals.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Audi has a long history of engineering excellence, particularly in all-wheel drive technology (quattro) and performance variants.
Model Evolution
Model Heritage:
The RS2 Avant was a special project that leveraged the Audi platform and Porsche's expertise in performance tuning. It represented the genesis of Audi's high-performance 'RS' (RennSport) designation for production vehicles.
Production
Production Period:
March 1994 - June 1995
Production Volume:
Approximately 2,891 units produced.
Manufacturing Location:
Porsche factory in Zuffenhausen, Germany.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
Highly regarded by automotive journalists and enthusiasts as a cult classic and one of the fastest estate cars of its time. Its unique Porsche collaboration and performance credentials cemented its legendary status.
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