BMW 3 Series E46 (M3 323i 325i 325xi 328i 330i 330xi Sedan Coupe Convertible Sport Wagon) 1999-2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Generation Generation Name: Fifth Generation Codes Production Years: 1999-2006 (North America), 1998-2006 (Global) 👋 Introduction Market Position Segment: Compact Executive Car (Premium) Reputation: Renowned for driving dynamics, build quality, and sophisticated engineering. Competitive Analysis Primary Competitors: Mercedes-Benz C-Class (W203), Audi A4 (B6/B7), Lexus IS (XE10/XE20), Infiniti G35, Acura TL Key Features Driving Dynamics: Rear-wheel drive platform, balanced chassis, sophisticated multi-link suspension, communicative steering. Engine Options: Range of inline-6 engines and the high-performance S54 inline-6 for the M3. Build Quality: High standards of materials and fit-and-finish, characteristic of BMW. Design: Chris Bangle's design era, featuring flame surfacing and distinctive lines. 📋 Manual Details Coverage Areas Covered Models: M3, 323i, 325i, 325xi, 328i, 330i, 330xi Covered Body Styles: Sedan, Coupe, Convertible, Sport Wagon (Touring) Page Count Estimated Page Count: 2000+ Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, engine management, fuel system, cooling system, lubrication, exhaust system, emissions control Transmission Drivetrain Systems: Manual transmission, automatic transmission, Steptronic transmission, clutch, driveline, axles, differentials, driveshafts, transfer case (xi models) Suspension Steering Systems: Front suspension, rear suspension, steering system, power steering, wheel alignment Brake Systems: Front brakes, rear brakes, parking brake, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control) Electrical Systems: Battery, charging system, starting system, ignition system, lighting, instruments, driver information system, power windows, power locks, mirrors, seats, sunroof HVAC Systems: Heating, ventilation, air conditioning (climate control), refrigerant, components Body Chassis Systems: Body structure, exterior panels, interior trim, doors, windows, bumpers, body seals, chassis components Safety Systems: Airbags, seat belts, SRS (Supplemental Restraint System) control unit Infotainment Systems: Radio, CD player, navigation system (optional), speaker systems Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid...

Tipo: Car

Proveedor:

SKU: 167931

Colecciones: ALL BMW

Etiquetas: 1999 2000 2001 2002 2003 2004 2005 3 Series E46 323i 3 Series E46 325i 3 Series E46 325xi 3 Series E46 328i 3 Series E46 330i 3 Series E46 330xi 3 Series E46 Convertible 3 Series E46 Coupe 3 Series E46 M3 3 Series E46 Sedan 3 Series E46 Sport Wagon BMW Car Cars Misc

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Chassis Code:

Generation

Generation Name:

Fifth Generation

Codes

Production Years:

1999-2006 (North America), 1998-2006 (Global)

👋 Introduction

Market Position

Segment:

Compact Executive Car (Premium)

Reputation:

Renowned for driving dynamics, build quality, and sophisticated engineering.

Competitive Analysis

Primary Competitors:

Mercedes-Benz C-Class (W203), Audi A4 (B6/B7), Lexus IS (XE10/XE20), Infiniti G35, Acura TL

Key Features

Driving Dynamics:

Rear-wheel drive platform, balanced chassis, sophisticated multi-link suspension, communicative steering.

Engine Options:

Range of inline-6 engines and the high-performance S54 inline-6 for the M3.

Build Quality:

High standards of materials and fit-and-finish, characteristic of BMW.

Design:

Chris Bangle's design era, featuring flame surfacing and distinctive lines.

📋 Manual Details

Coverage Areas

Covered Models:

M3, 323i, 325i, 325xi, 328i, 330i, 330xi

Covered Body Styles:

Sedan, Coupe, Convertible, Sport Wagon (Touring)

Page Count

Estimated Page Count:

2000+

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, engine management, fuel system, cooling system, lubrication, exhaust system, emissions control

Transmission Drivetrain Systems:

Manual transmission, automatic transmission, Steptronic transmission, clutch, driveline, axles, differentials, driveshafts, transfer case (xi models)

Suspension Steering Systems:

Front suspension, rear suspension, steering system, power steering, wheel alignment

Brake Systems:

Front brakes, rear brakes, parking brake, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control)

Electrical Systems:

Battery, charging system, starting system, ignition system, lighting, instruments, driver information system, power windows, power locks, mirrors, seats, sunroof

HVAC Systems:

Heating, ventilation, air conditioning (climate control), refrigerant, components

Body Chassis Systems:

Body structure, exterior panels, interior trim, doors, windows, bumpers, body seals, chassis components

Safety Systems:

Airbags, seat belts, SRS (Supplemental Restraint System) control unit

Infotainment Systems:

Radio, CD player, navigation system (optional), speaker systems

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake pad/rotor replacement, coolant flush, air filter replacement

Diagnostic Procedures:

Troubleshooting guides, fault code interpretation (OBD-II), diagnostic tool usage (e.g., ISTA/D), component testing

Repair Procedures:

Engine component removal and installation (e.g., cylinder head, pistons, crankshaft), transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair/replacement, body panel repair

Assembly Disassembly:

Detailed step-by-step instructions for component removal, inspection, repair, and reassembly

Adjustment Procedures:

Wheel alignment, headlight aiming, idle speed adjustment (if applicable)

Technical Depth

Depth Of Information:

Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

File Format:

Print Quality

Image Resolution:

High resolution, suitable for printing

Text Searchability:

Searchable text for quick information retrieval

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Completeness

License:

No expiry dates, no extra fees

⚙️ Engine Specifications

Primary Engine

Engine Code 323I:

M52TU B25

Displacement 323I:

2.5 Liters (2494 cc)

Cylinders 323I:

Inline-6

Horsepower 323I:

168 hp @ 5500 rpm

Torque 323I:

181 lb-ft @ 3500 rpm

Engine Code 325I Xi:

M54 B25

Displacement 325I Xi:

2.5 Liters (2494 cc)

Cylinders 325I Xi:

Inline-6

Horsepower 325I Xi:

184 hp @ 6000 rpm

Torque 325I Xi:

175 lb-ft @ 3500 rpm

Engine Code 328I:

M52TU B28

Displacement 328I:

2.8 Liters (2793 cc)

Cylinders 328I:

Inline-6

Horsepower 328I:

190 hp @ 5300 rpm

Torque 328I:

206 lb-ft @ 3500 rpm

Engine Code 330I Xi:

M54 B30

Displacement 330I Xi:

3.0 Liters (2979 cc)

Cylinders 330I Xi:

Inline-6

Horsepower 330I Xi:

225 hp @ 5900 rpm

Torque 330I Xi:

214 lb-ft @ 3500 rpm

Engine Code M3:

S54 B32

Displacement M3:

3.2 Liters (3246 cc)

Cylinders M3:

Inline-6 (High-Revving)

Horsepower M3:

333 hp @ 7900 rpm

Torque M3:

262 lb-ft @ 4900 rpm

Performance

Redline Non M3:

6500 rpm

Redline M3:

8000 rpm

Fuel System

Fuel Injection:

Sequential Electronic Fuel Injection (Bosch Motronic for most models, Siemens MS43/MS45/MSS54 for later models)

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual (Getrag S5D 250G for most models, Getrag S6S 420G for M3)

Optional

Optional Transmission Type:

5-speed Automatic (ZF 5HP19FLA for most models), 6-speed Manual (Getrag S6S 420G for M3)

Features

Steptronic:

Available on automatic transmissions, allowing manual gear selection.

Drivetrain:

Rear-Wheel Drive (RWD) standard, xDrive All-Wheel Drive (AWD) available on 'xi' models.

📐 Dimensions

Exterior

Wheelbase:

Approx. 107.4 inches (2728 mm)

Length:

Approx. 177.4 - 183.2 inches (4506 - 4653 mm) depending on body style

Width:

Approx. 68.3 - 71.5 inches (1735 - 1816 mm) depending on model and M3

Height:

Approx. 54.1 - 57.0 inches (1374 - 1448 mm) depending on body style

Weights

Curb Weight:

Approx. 3300 - 3800 lbs (1497 - 1724 kg) depending on configuration

Cargo

Trunk Volume Sedan:

Approx. 11.7 cu ft (331 L)

Trunk Volume Coupe:

Approx. 10.7 cu ft (303 L)

Trunk Volume Convertible:

Approx. 11.2 cu ft (317 L) with top up

Cargo Volume Wagon:

Approx. 15.0 cu ft (425 L) behind rear seats, expandable

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Likely 4-star or 5-star (depending on year and specific testing)

IIHS Side Impact:

Likely Good or Acceptable (depending on year and specific testing)

Active Features

Standard

Dynamic Stability Control (traction control and stability enhancement), standard on most models.

Traction Control:

Integral part of DSC.

Passive Features

Airbags:

Front airbags, optional side airbags.

Seat Belts:

3-point seat belts with pretensioners.

Supplemental Restraint System.

💡 Technology Features

Infotainment

Head Unit:

BMW Business CD, BMW Professional CD, or BMW Professional RDS radios. Optional CD changers, navigation systems (Mk III or Mk IV systems).

Display:

Central LCD screen for climate control, radio, and navigation information. Driver information system in the instrument cluster.

Driver Assistance

Cruise Control:

Standard on most models.

Parking Sensors:

Optional rear parking sensors (Park Distance Control - PDC).

Connectivity

Phone Integration:

Optional Bluetooth mobile phone preparation with cradle.

Telematics:

Optional BMW Assist telematics service (depending on market and year).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 - 10,000 miles (12,000 - 16,000 km) or as indicated by the vehicle's Condition Based Service (CBS) system, depending on driving conditions and oil type.

Coolant Change:

Recommended every 2-3 years or as per CBS.

Brake Fluid Change:

Recommended every 2 years.

Spark Plug Replacement:

Approximately every 60,000 - 100,000 miles (96,000 - 160,000 km), depending on plug type and engine.

Fluid Specifications

Engine Oil Specification:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) certified synthetic oil, typically 5W-30 or 0W-40. Refer to owner's manual for exact grade.

Coolant Specification:

BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water.

Transmission Fluid Manual:

API GL-4 or GL-5 rated gear oil, typically 75W-90 or 80W-90. Refer to manual for specific type (e.g., Pentosin).

Transmission Fluid Automatic:

BMW ATF LT-3 or equivalent (e.g., Pentosin ATF1). Critical to use the correct fluid to prevent damage.

Brake Fluid Specification:

DOT 4 low viscosity.

Power Steering Fluid:

Pentosin CHF 11S or BMW's own power steering fluid.

Known Issues

Common E46 Issues:

Cooling system failures (plastic expansion tank, water pump, thermostat), VANOS (Variable Valve Timing) system issues, oil pan gasket leaks, valve cover gasket leaks, subframe cracking (rear), ABS/DSC sensor failures, idle control valve issues, CCV (Crankcase Ventilation) system failure leading to oil consumption and rough idle.

M3 Specific Issues:

Rod bearing wear (requiring inspection and potential replacement), carbon fiber driveshaft flex disc wear, clutch wear, subframe cracking (more prevalent than non-M3).

Part Numbers Example

Oil Filter 330I:

11 42 1 740 116 (common OE part number structure)

Air Filter 325I:

13 72 1 703 719

Cabin Filter:

64 11 2 177 372

📚 Vehicle History

Brand Heritage

Bmw Legacy:

Founded in 1916, BMW (Bayerische Motoren Werke AG) is a German luxury vehicle manufacturer renowned for performance, engineering, and the 'Ultimate Driving Machine' slogan.

Model Evolution

E46 Introduction:

The E46 succeeded the E36 3 Series and was produced from 1998 to 2006. It was a critical success, significantly improving on its predecessor in terms of chassis dynamics, interior refinement, and technology.

Facelift:

A mid-cycle facelift occurred in 2001, with updated exterior styling (headlights, taillights, bumpers), interior refinements, and mechanical updates, including the introduction of the M54 engines for most models.

M3 Variant:

The E46 M3, introduced in 2000, is considered one of the best M cars of all time, featuring the legendary S54 naturally aspirated inline-6 engine and a chassis optimized for track performance.

Production

Manufacturing Locations:

Primary assembly in Germany (Munich, Dingolfing), with additional assembly in other countries including South Africa and Thailand.

Sales Figures:

Over 1.5 million E46 models produced globally, making it a highly successful generation for BMW.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The E46 3 Series was a consistent recipient of Car and Driver's 10Best list throughout its production run.

Motor Trend Car Of The Year:

While not winning the overall award every year, the E46 was frequently praised and considered a benchmark in its class by MotorTrend.

Certifications

Bmw Engineering Seal:

Widely regarded as a prime example of BMW's engineering prowess and its commitment to driving pleasure.