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BMW 316 316i 1991 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 316 / 316i Year: 1991 Codes Chassis Code: E36 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Target Audience: Premium compact car buyers seeking a blend of performance, luxury, and handling Competitive Analysis Key Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Lexus ES 250 Key Features Driving Dynamics: Renowned BMW handling, balanced chassis, rear-wheel drive Powertrain: Efficient and reliable 4-cylinder engines, smooth transmissions Interior Quality: High-quality materials, driver-focused ergonomics, premium feel 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Pages: 500+ Manual Type Type: Workshop Manual / Service and Repair Manual Language Language: English Format Format: Digital (Likely PDF, though print not explicitly excluded) 📖 Manual Coverage Systems Covered Engine: Engine mechanicals (M40B18), lubrication, cooling, fuel injection (Bosch Motronic), ignition, exhaust Transmission: Manual transmission (Getrag 260/5) and Automatic transmission (ZF 4HP22 EH) service, repair, and adjustments Drivetrain: Clutch, driveshaft, differential, rear axle components Suspension: Front and rear suspension systems, components, geometry, and adjustments Brakes: Front disc brakes, rear drum or disc brakes (depending on specific 316i variant), ABS system (if equipped), hydraulic components Steering: Power steering system, steering rack, components, and adjustments Electrical: Complete electrical system, wiring diagrams, fuses, relays, lighting, instrumentation, starter, alternator Bodywork: Body panel removal and installation, interior trim, glass, seals HVAC: Heating, ventilation, and air conditioning system service and repair (if applicable) Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection and replacement Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) for engine management, common fault identification Repair: Step-by-step repair instructions for all major mechanical and electrical systems, component overhauls, and adjustments Disassembly Reassembly: Detailed instructions for disassembling and reassembling major components like engine, transmission, suspension, brakes Specifications: Torque specifications for critical fasteners, alignment data, clearance measurements Technical Depth Depth: Comprehensive, from basic maintenance to advanced repair and diagnostic procedures, suitable for professional mechanics and experienced DIY enthusiasts 📊 Manual Specifications File Format Digital Format: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Quality: High-resolution diagrams, illustrations, and photographs Binding Type Binding: N/A (for digital format) Paper Type Paper: N/A (for digital format) ⚙️ Engine Specifications Primary Engine Engine Code: M40B18 Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.8 Liters (1796 cc) Bore X Stroke: 84.0 mm x 81.0 mm Performance Horsepower: Approx. 113 hp @ 5500 rpm Torque: Approx. 165 Nm (122 lb-ft) @ 4250 rpm Fuel System Fuel Delivery: Bosch Motronic M1.3 Fuel Injection Fuel Type: Unleaded gasoline (RON 91 or higher recommended) Engine Management Ignition System: Electronic ignition with knock sensor 🔧 Transmission Standard Type: 5-speed Manual Transmission (Getrag 260/5) Optional Type: 4-speed Automatic Transmission (ZF 4HP22 EH) Features Clutch Type: Hydraulically operated single-plate dry clutch Manual Gear Ratios: 1st: 4.23:1, 2nd: 2.52:1, 3rd: 1.69:1, 4th: 1.23:1, 5th: 1.00:1, Reverse: 3.83:1 📐 Dimensions Exterior Length: Approx. 4433 mm (174.5 in) - Sedan Width: Approx. 1711 mm (67.4 in) Height: Approx. 1393 mm (54.8 in) - Sedan Weights Curb Weight: Approx. 1300 kg (2866 lbs) - Manual Sedan 🛡️ Safety Features Ratings Crash Testing: No specific Euro NCAP or IIHS ratings available for this early model, but BMW was known for robust construction Active Features ABS: Anti-lock Braking System (ABS) optional on some models Passive Features Airbags: Driver's airbag was optional, passenger airbag not widely available in this model year Seatbelts: Three-point inertia-reel seatbelts front and rear Body Structure: Reinforced passenger cell, crumple zones 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM cassette stereo system with optional CD changer. Upgradeable to modern head units. Driver Assistance Cruise Control: Optional cruise control system available on some models. Connectivity Original Connectivity: Basic at best by modern standards; no integrated Bluetooth or USB ports from the factory. 🔧 Maintenance Service Intervals Oil Change: Every 10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months, whichever comes first (dependent on driving conditions). Air Filter: Inspect every 20,000 km (12,000 miles), replace as needed or at 40,000 km (24,000 miles). Spark Plugs: Replace approximately every 40,000 - 60,000 km (24,000 - 36,000 miles) with appropriate type (e.g., Bosch Super Plus). Coolant: Replace every 2-3 years or as per manufacturer recommendation. Fluid Specifications Engine Oil: API SG/SH or ACEA A2/A3. Viscosity: SAE 5W-40 or 10W-40 is generally recommended for year-round use in moderate climates. Consult manual for specific temperature ranges. Coolant: BMW Blue Antifreeze/Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors. Mixture typically 50% coolant / 50% distilled water. Brake Fluid: DOT 4 (ensure it meets or exceeds DOT 4 specifications) Transmission Oil Manual: GL-4 SAE 75W-90 or 75W-80 synthetic gear oil. Transmission Oil Automatic: Dexron III (or equivalent ATF specification) Power Steering Fluid: Pentosin CHF 11S or equivalent hydraulic fluid (check specific...
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SKU: 432034
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Etiquetas: 1991 316 316i BMW Car Cars Misc
BMW 316 316i 1991 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
316 / 316i
Year:
1991
Codes
Chassis Code:
E36
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Convertible
Target Audience:
Premium compact car buyers seeking a blend of performance, luxury, and handling
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Lexus ES 250
Key Features
Driving Dynamics:
Renowned BMW handling, balanced chassis, rear-wheel drive
Powertrain:
Efficient and reliable 4-cylinder engines, smooth transmissions
Interior Quality:
High-quality materials, driver-focused ergonomics, premium feel
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Pages:
500+
Manual Type
Type:
Workshop Manual / Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, though print not explicitly excluded)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanicals (M40B18), lubrication, cooling, fuel injection (Bosch Motronic), ignition, exhaust
Transmission:
Manual transmission (Getrag 260/5) and Automatic transmission (ZF 4HP22 EH) service, repair, and adjustments
Drivetrain:
Clutch, driveshaft, differential, rear axle components
Suspension:
Front and rear suspension systems, components, geometry, and adjustments
Brakes:
Front disc brakes, rear drum or disc brakes (depending on specific 316i variant), ABS system (if equipped), hydraulic components
Steering:
Power steering system, steering rack, components, and adjustments
Electrical:
Complete electrical system, wiring diagrams, fuses, relays, lighting, instrumentation, starter, alternator
Bodywork:
Body panel removal and installation, interior trim, glass, seals
HVAC:
Heating, ventilation, and air conditioning system service and repair (if applicable)
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection and replacement
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) for engine management, common fault identification
Repair:
Step-by-step repair instructions for all major mechanical and electrical systems, component overhauls, and adjustments
Disassembly Reassembly:
Detailed instructions for disassembling and reassembling major components like engine, transmission, suspension, brakes
Specifications:
Torque specifications for critical fasteners, alignment data, clearance measurements
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced repair and diagnostic procedures, suitable for professional mechanics and experienced DIY enthusiasts
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Quality:
High-resolution diagrams, illustrations, and photographs
Binding Type
Binding:
N/A (for digital format)
Paper Type
Paper:
N/A (for digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M40B18
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.8 Liters (1796 cc)
Bore X Stroke:
84.0 mm x 81.0 mm
Performance
Horsepower:
Approx. 113 hp @ 5500 rpm
Torque:
Approx. 165 Nm (122 lb-ft) @ 4250 rpm
Fuel System
Fuel Delivery:
Bosch Motronic M1.3 Fuel Injection
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
Engine Management
Ignition System:
Electronic ignition with knock sensor
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (Getrag 260/5)
Optional
Type:
4-speed Automatic Transmission (ZF 4HP22 EH)
Features
Clutch Type:
Hydraulically operated single-plate dry clutch
Manual Gear Ratios:
1st: 4.23:1, 2nd: 2.52:1, 3rd: 1.69:1, 4th: 1.23:1, 5th: 1.00:1, Reverse: 3.83:1
📐 Dimensions
Exterior
Length:
Approx. 4433 mm (174.5 in) - Sedan
Width:
Approx. 1711 mm (67.4 in)
Height:
Approx. 1393 mm (54.8 in) - Sedan
Weights
Curb Weight:
Approx. 1300 kg (2866 lbs) - Manual Sedan
🛡️ Safety Features
Ratings
Crash Testing:
No specific Euro NCAP or IIHS ratings available for this early model, but BMW was known for robust construction
Active Features
ABS:
Anti-lock Braking System (ABS) optional on some models
Passive Features
Airbags:
Driver's airbag was optional, passenger airbag not widely available in this model year
Seatbelts:
Three-point inertia-reel seatbelts front and rear
Body Structure:
Reinforced passenger cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM cassette stereo system with optional CD changer. Upgradeable to modern head units.
Driver Assistance
Cruise Control:
Optional cruise control system available on some models.
Connectivity
Original Connectivity:
Basic at best by modern standards; no integrated Bluetooth or USB ports from the factory.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months, whichever comes first (dependent on driving conditions).
Air Filter:
Inspect every 20,000 km (12,000 miles), replace as needed or at 40,000 km (24,000 miles).
Spark Plugs:
Replace approximately every 40,000 - 60,000 km (24,000 - 36,000 miles) with appropriate type (e.g., Bosch Super Plus).
Coolant:
Replace every 2-3 years or as per manufacturer recommendation.
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2/A3. Viscosity: SAE 5W-40 or 10W-40 is generally recommended for year-round use in moderate climates. Consult manual for specific temperature ranges.
Coolant:
BMW Blue Antifreeze/Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors. Mixture typically 50% coolant / 50% distilled water.
Brake Fluid:
DOT 4 (ensure it meets or exceeds DOT 4 specifications)
Transmission Oil Manual:
GL-4 SAE 75W-90 or 75W-80 synthetic gear oil.
Transmission Oil Automatic:
Dexron III (or equivalent ATF specification)
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid (check specific type for E36).
Known Issues
Cooling System:
Cracking plastic expansion tanks, water pump failures, heater core leaks. Regular coolant flushes and inspection are vital.
Suspension:
Worn control arm bushings (e.g., 'bushings of doom'), ball joints, and rear subframe mounting points can lead to knocking noises and poor handling.
Electrical:
Corrosion on wiring connectors, faulty window regulators, ABS sensor issues, dashboard illumination problems.
Engine M40:
Timing chain guides and tensioners can wear, leading to noise and potential chain derailment. Camshaft wear can occur if oil changes are neglected. Valve cover gasket leaks are common.
Bodywork:
Rust in common areas like wheel arches, rocker panels, and door bottoms. Door seals can degrade.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Sheer Driving Pleasure - emphasis on performance, handling, and driver engagement
Model Evolution
E36 Introduction:
The E36 generation replaced the E30 3 Series starting in 1990. It represented a significant modernization in design, engineering, and technology.
316I Positioning:
The 316i served as the entry-level model in the E36 range, offering BMW's signature driving experience at a more accessible price point.
Production
Production Years E36:
1990-2000
Manufacturing Locations:
Germany (Dingolfing, Munich), Austria, South Africa, Mexico, Thailand
🏆 Awards & Recognition
Recognitions
General Reputation:
The E36 3 Series was widely praised by automotive journalists for its excellent handling, refined ride, and build quality. It solidified BMW's reputation in the compact executive segment.
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