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BMW 316 316i 1988 1989 1990 1991 Workshop Service Mannual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 316 / 316i Chassis Code: E30 Generation Generation Code: E30 (Second Generation) Production Years Covered: 1988, 1989, 1990, 1991 Codes Engine Codes Likely Covered: M40B16 👋 Introduction Market Position Market Segment: Compact executive sports sedan. Bmw Positioning: Entry-level offering in BMW's acclaimed 3 Series lineup, known for driving dynamics. Competitive Analysis Key Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75. Key Features Driving Dynamics: Rear-wheel drive platform, balanced chassis, responsive steering. Build Quality: Renowned BMW build quality and materials for the era. Engine Responsiveness: Smooth and rev-happy M40 engine for its class. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive workshop service and repair Page Count Page Count: 227 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and repair. Engine Electrical: Wiring diagrams, ignition system, fuel injection system diagnosis and repair. Fuel System: Fuel injection (Bosch Motronic), fuel pump, injectors, fuel pressure regulation. Cooling System: Radiator, thermostat, water pump, fan, coolant specifications. Lubrication System: Oil pump, oil filter, oil specifications, oil pan service. Exhaust System: Catalytic converter, mufflers, exhaust manifold, emissions control. Transmission Manual: Service, repair, and overhaul of the Getrag 5-speed manual gearbox. Transmission Automatic: Service and repair for the ZF 4-speed automatic transmission (if equipped). Drivetrain Rear Axle: Differential, driveshafts, CV joints, wheel bearings. Suspension Front: MacPherson struts, control arms, ball joints, bushings, sway bar. Suspension Rear: Trailing arms, shock absorbers, springs, bushings, sway bar. Steering System: Power steering pump, steering rack, tie rods, steering column. Brakes Front: Disc brake calipers, rotors, pads, brake lines, ABS (if equipped). Brakes Rear: Disc brake calipers, rotors, pads, brake lines, parking brake mechanism. Electrical System: Battery, alternator, starter motor, lighting, fuses, relays, dashboard instruments. Climate Control Heating Ventilation: HVAC system, blower motor, heater core, A/C system (if equipped). Body Exterior: Body panels, doors, hood, trunk, glass, trim, bumpers. Body Interior: Seats, upholstery, dashboard, door panels, headliner. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and complex issues. Component Repair Overhaul: Detailed instructions for removing, repairing, and reinstalling major components. Wiring Diagram Interpretation: Guidance on reading and using electrical schematics for troubleshooting. Torquing Specifications: Precise torque values for critical fasteners across all systems. Special Tool Requirements: Identification and usage instructions for specialized BMW tools. Technical Depth Depth Of Information: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capabilities: Covers both basic component testing and advanced system diagnostics. Rebuild Instructions: Includes detailed procedures for complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution scans suitable for clear viewing and printing. Searchability: Likely contains OCR (Optical Character Recognition) for keyword searching. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve Engine Code: M40B16 Displacement: 1.6 liters (1596 cc) Bore X Stroke: 83.0 mm x 73.2 mm Performance Horsepower: Approx. 100-102 PS (98-101 hp) at 6000 rpm Torque: Approx. 141 Nm (104 lb-ft) at 4300 rpm Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (EFI) Fuel Type Recommended: Unleaded gasoline, 91 octane (RON+MON/2) Cooling System Coolant Capacity: Approx. 7.0 liters (7.4 US quarts) Lubrication System Oil Capacity With Filter: Approx. 4.0 liters (4.2 US quarts) Recommended Engine Oil: BMW High Performance SAE 15W-40 or 10W-40 (API SG or higher) 🔧 Transmission Standard Transmission Type Std: Getrag 260 5-speed manual Optional Transmission Type Opt: ZF 4HP22 4-speed automatic (optional) Features Clutch Type: Hydraulically operated single dry plate clutch Manual Transmission Fluid: ATF Dexron III or equivalent Automatic Transmission Fluid: ATF Dexron II/III or equivalent 📐 Dimensions Exterior Length: 4325 mm (170.3 in) Width: 1674 mm (65.9 in) Height: 1380 mm (54.3 in) Wheelbase: 2570 mm (101.2 in) Weights Curb Weight Manual: Approx. 1200 kg (2646 lbs) Curb Weight Automatic: Approx. 1240 kg (2734 lbs) Gross Vehicle Weight Rating: Approx. 1700 kg (3748 lbs) 🛡️ Safety Features Ratings Crash Test Data: ERA era testing varied; specific ratings for these years/models may be limited or localized. Active Features ABS: Anti-lock Braking System (ABS) often optional or standard on higher trims. Passive Features Seat Belts: 3-point inertia-reel seat belts (front and rear) Body Structure: Reinforced safety cage, crumple zones. 💡 Technology Features Infotainment Audio System: Optional BMW Bavaria or Premium sound systems with cassette player, pre-wired for CD changer. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was often an optional extra. Connectivity Antenna System: Integrated antenna in windshield or rear window for radio reception. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,200 miles) or 12 months, whichever comes first. Air Filter Replacement: Every...
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SKU: 417984
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BMW 316 316i 1988 1989 1990 1991 Workshop Service Mannual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
316 / 316i
Chassis Code:
E30
Generation
Generation Code:
E30 (Second Generation)
Production Years Covered:
1988, 1989, 1990, 1991
Codes
Engine Codes Likely Covered:
M40B16
👋 Introduction
Market Position
Market Segment:
Compact executive sports sedan.
Bmw Positioning:
Entry-level offering in BMW's acclaimed 3 Series lineup, known for driving dynamics.
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75.
Key Features
Driving Dynamics:
Rear-wheel drive platform, balanced chassis, responsive steering.
Build Quality:
Renowned BMW build quality and materials for the era.
Engine Responsiveness:
Smooth and rev-happy M40 engine for its class.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive workshop service and repair
Page Count
Page Count:
227
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair.
Engine Electrical:
Wiring diagrams, ignition system, fuel injection system diagnosis and repair.
Fuel System:
Fuel injection (Bosch Motronic), fuel pump, injectors, fuel pressure regulation.
Cooling System:
Radiator, thermostat, water pump, fan, coolant specifications.
Lubrication System:
Oil pump, oil filter, oil specifications, oil pan service.
Exhaust System:
Catalytic converter, mufflers, exhaust manifold, emissions control.
Transmission Manual:
Service, repair, and overhaul of the Getrag 5-speed manual gearbox.
Transmission Automatic:
Service and repair for the ZF 4-speed automatic transmission (if equipped).
Drivetrain Rear Axle:
Differential, driveshafts, CV joints, wheel bearings.
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, sway bar.
Suspension Rear:
Trailing arms, shock absorbers, springs, bushings, sway bar.
Steering System:
Power steering pump, steering rack, tie rods, steering column.
Brakes Front:
Disc brake calipers, rotors, pads, brake lines, ABS (if equipped).
Brakes Rear:
Disc brake calipers, rotors, pads, brake lines, parking brake mechanism.
Electrical System:
Battery, alternator, starter motor, lighting, fuses, relays, dashboard instruments.
Climate Control Heating Ventilation:
HVAC system, blower motor, heater core, A/C system (if equipped).
Body Exterior:
Body panels, doors, hood, trunk, glass, trim, bumpers.
Body Interior:
Seats, upholstery, dashboard, door panels, headliner.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and complex issues.
Component Repair Overhaul:
Detailed instructions for removing, repairing, and reinstalling major components.
Wiring Diagram Interpretation:
Guidance on reading and using electrical schematics for troubleshooting.
Torquing Specifications:
Precise torque values for critical fasteners across all systems.
Special Tool Requirements:
Identification and usage instructions for specialized BMW tools.
Technical Depth
Depth Of Information:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Capabilities:
Covers both basic component testing and advanced system diagnostics.
Rebuild Instructions:
Includes detailed procedures for complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High-resolution scans suitable for clear viewing and printing.
Searchability:
Likely contains OCR (Optical Character Recognition) for keyword searching.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Engine Code:
M40B16
Displacement:
1.6 liters (1596 cc)
Bore X Stroke:
83.0 mm x 73.2 mm
Performance
Horsepower:
Approx. 100-102 PS (98-101 hp) at 6000 rpm
Torque:
Approx. 141 Nm (104 lb-ft) at 4300 rpm
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type Recommended:
Unleaded gasoline, 91 octane (RON+MON/2)
Cooling System
Coolant Capacity:
Approx. 7.0 liters (7.4 US quarts)
Lubrication System
Oil Capacity With Filter:
Approx. 4.0 liters (4.2 US quarts)
Recommended Engine Oil:
BMW High Performance SAE 15W-40 or 10W-40 (API SG or higher)
🔧 Transmission
Standard
Transmission Type Std:
Getrag 260 5-speed manual
Optional
Transmission Type Opt:
ZF 4HP22 4-speed automatic (optional)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Manual Transmission Fluid:
ATF Dexron III or equivalent
Automatic Transmission Fluid:
ATF Dexron II/III or equivalent
📐 Dimensions
Exterior
Length:
4325 mm (170.3 in)
Width:
1674 mm (65.9 in)
Height:
1380 mm (54.3 in)
Wheelbase:
2570 mm (101.2 in)
Weights
Curb Weight Manual:
Approx. 1200 kg (2646 lbs)
Curb Weight Automatic:
Approx. 1240 kg (2734 lbs)
Gross Vehicle Weight Rating:
Approx. 1700 kg (3748 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
ERA era testing varied; specific ratings for these years/models may be limited or localized.
Active Features
ABS:
Anti-lock Braking System (ABS) often optional or standard on higher trims.
Passive Features
Seat Belts:
3-point inertia-reel seat belts (front and rear)
Body Structure:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Optional BMW Bavaria or Premium sound systems with cassette player, pre-wired for CD changer.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was often an optional extra.
Connectivity
Antenna System:
Integrated antenna in windshield or rear window for radio reception.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or 12 months, whichever comes first.
Air Filter Replacement:
Every 30,000 km (18,600 miles) or 24 months.
Spark Plug Replacement:
Every 40,000 km (25,000 miles) or 36 months (Bosch W8AC or equivalent).
Transmission Fluid Change Manual:
Recommended inspection at 60,000 km (37,000 miles), replacement based on wear.
Transmission Fluid Change Automatic:
Every 80,000 km (50,000 miles) or 48 months, filter replacement recommended.
Fluid Specifications
Brake Fluid:
DOT 4
Power Steering Fluid:
ATF Dexron II/III
Coolant Type:
Ethylene glycol-based antifreeze, 50% concentration with distilled water.
Known Issues
Common E30 Issues:
Fuel injector seal leaks, cooling system hose degradation, rear subframe mounting points fatigue, front strut mount wear.
M40 Engine Quirks:
Timing chain stretch over time, potential oil leaks from rocker cover gasket.
📚 Vehicle History
Brand Heritage
Bmw History:
BMW's legacy of performance, engineering excellence, and sporting sedans dating back to its inception.
Model Evolution
E30 Generation:
The E30 platform represented a significant evolution for the 3 Series, solidifying its reputation and introducing more modern technologies.
316 Variant:
The 316 and 316i models served as the base models, offering BMW's characteristic handling at a more accessible price point.
Production
Production Period:
E30 production ran from 1982 to 1994 globally, with the 316/316i variants being prominent early to mid-cycle offerings.
Manufacturing Locations:
Primary production in Germany (Munich, Dingolfing), with some assembly in other countries.
🏆 Awards & Recognition
Recognitions
E30 Legacy:
The E30 generation is highly regarded by enthusiasts for its driving purity and has won numerous 'best driver's car' accolades over the years.
Ratings
Reliability Reputation:
Generally good reliability for the era, with the M40 engine being robust if properly maintained. Specific ratings are less common for this period.
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