BMW 318I 323I 325I 328I M3 Service Repair Workshop Manual 1992-1999

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Models: 318i, 323i, 325i, 328i, M3 Generation Generation: E36 Generation Years: 1992-1999 Codes Chassis Code: E36 👋 Introduction Market Position Segment: Compact Executive Car / Sports Sedan Target Audience: Enthusiasts, DIY mechanics, professional technicians, BMW owners seeking in-depth repair knowledge Competitive Analysis Key Competitors: Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS200/IS300, Alfa Romeo 155 Key Features Value Proposition: Provides OEM-level diagnostic and repair procedures for a wide range of E36 models and engines, enabling comprehensive maintenance and repairs. Uniqueness: Specifically tailored to the E36 chassis and its various engine and drivetrain configurations, unlike generic repair guides. 📋 Manual Details Coverage Areas Primary Coverage: North America and European market variants Body Styles: Sedan (4-door), Coupe (2-door), Convertible (2-door), Touring (Wagon - specific markets) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnosis, and repair for all covered variants (M43, M50, M52, S50, S52) Fuel System: Fuel injection (Bosch Motronic variants), fuel pump, injectors, fuel pressure regulation, evaporative emission control (EVAP) Cooling System: Radiator, water pump, thermostat, coolant hoses, fan clutch, heater core, A/C integration Ignition System: Coil-on-plug (later models), distributor (earlier models), spark plugs, ignition timing Exhaust System: Exhaust manifolds, catalytic converters, mufflers, oxygen sensors Transmission Manual: Getrag 250G (5-speed), clutch assembly, flywheel, shifter linkage, transmission fluid specifications and changes Transmission Automatic: ZF 4HP22 (4-speed) and ZF 5HP18/5HP19 (5-speed) automatic transmissions, valve body, torque converter, transmission fluid and filter changes Drivetrain: Driveshaft, universal joints, differential, axle shafts, limited-slip differential (LSD) options Suspension Front: MacPherson strut design, control arms, ball joints, sway bar, wheel bearings Suspension Rear: Multi-link independent rear suspension (IRS), trailing arms, control arms, shock absorbers, springs, sway bar Steering: Power steering system, steering rack, tie rods, steering column, steering angle sensor (ASC integration) Brakes Front: Ventilated discs, caliper specifications, brake pad replacement, rotor specifications Brakes Rear: Solid discs (most models), ventilated discs (M3), caliper specifications, brake pad replacement, rotor specifications ABS: Anti-lock Braking System (ABS) components, wheel speed sensors, ABS control module diagnosis Electrical System: 12V battery, alternator, starter motor, fuses, relays, wiring diagrams for all systems Lighting: Headlights, taillights, interior lighting, bulb specifications, lighting control modules Instrument Cluster: Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, diagnostic functions Climate Control: Manual HVAC systems, automatic climate control (ECC) diagnosis and repair, blower motor, evaporator, condenser, refrigerant handling Body Interior: Seat removal, dashboard disassembly, door panel removal, headliner replacement, trim components Body Exterior: Panel removal and installation (fenders, doors, hood, trunk), hinge adjustment, bumper covers, glass replacement Safety Systems: Airbag system diagnosis and replacement (SRS), seatbelt mechanisms Diagnostic Troubleshooting: OBD-I and OBD-II (early implementation) fault codes, diagnostic connector locations, general troubleshooting procedures for all systems Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, brake fluid flush, coolant flush, drive belt replacement, transmission fluid changes Repair: Complete engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds, electrical component diagnosis and replacement Troubleshooting: Step-by-step diagnostic guides for common and complex issues, symptom-based troubleshooting charts Specifications: Torque specifications for all fasteners, fluid capacities, engine timing settings, wheel alignment parameters Wiring Diagrams: Detailed, system-specific electrical wiring diagrams with component identification and harness routing Schematics: Component and system schematics for all major electrical and mechanical systems Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls, electrical diagnostics, and bodywork repairs 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Resolution: High-resolution scans suitable for printing Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine 318I Engine: M43B18 (1.8L Inline-4) 318I Engine Power: 113 hp @ 5500 rpm 318I Engine Torque: 170 Nm (125 lb-ft) @ 3900 rpm 320I Engine: M50B20 (2.0L Inline-6) 320I Engine Power: 150 hp @ 5900 rpm 320I Engine Torque: 190 Nm (140 lb-ft) @ 4200 rpm 325I Engine: M50B25 (2.5L Inline-6) 325I Engine Power: 189 hp @ 5900 rpm 325I Engine Torque: 245 Nm (181 lb-ft) @ 4200 rpm 328I Engine: M52B28 (2.8L Inline-6) 328I Engine Power: 190 hp @ 5300 rpm 328I Engine Torque: 280 Nm (206 lb-ft) @ 3950 rpm M3 Engine: S50B30/S50B32 (3.0L/3.2L Inline-6) / S52B32 (3.2L Inline-6 - US Spec) M3 Engine Power: 240-321 hp (depending on market and specific engine variant) M3 Engine Torque: 305-350 Nm (225-258 lb-ft) (depending on market and specific engine variant) Performance Engine Technology: DOHC, 4 valves per cylinder, VANOS (Variable Valve Timing) on M50/M52/S50/S52 engines Fuel System Fuel Injection Type: Electronic Multi-Point Fuel Injection (MPI) managed by Bosch Motronic ECUs Fuel Requirement: Premium Unleaded Gasoline (91+ Octane) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (Getrag 250G) Optional Optional Transmission: 4-Speed Automatic (ZF 4HP22) /...

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Tipo: Car

Proveedor:

SKU: 293119

Colecciones: ALL BMW

Disponibilidad: En stock

Etiquetas: 1992 1993 1994 1995 1996 1997 1998 1999 318I 323I 325I 328I BMW Car Cars M3 Misc

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Sub Models:

318i, 323i, 325i, 328i, M3

Generation

Generation:

Generation Years:

1992-1999

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Executive Car / Sports Sedan

Target Audience:

Enthusiasts, DIY mechanics, professional technicians, BMW owners seeking in-depth repair knowledge

Competitive Analysis

Key Competitors:

Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS200/IS300, Alfa Romeo 155

Key Features

Value Proposition:

Provides OEM-level diagnostic and repair procedures for a wide range of E36 models and engines, enabling comprehensive maintenance and repairs.

Uniqueness:

Specifically tailored to the E36 chassis and its various engine and drivetrain configurations, unlike generic repair guides.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America and European market variants

Body Styles:

Sedan (4-door), Coupe (2-door), Convertible (2-door), Touring (Wagon - specific markets)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, diagnosis, and repair for all covered variants (M43, M50, M52, S50, S52)

Fuel System:

Fuel injection (Bosch Motronic variants), fuel pump, injectors, fuel pressure regulation, evaporative emission control (EVAP)

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan clutch, heater core, A/C integration

Ignition System:

Coil-on-plug (later models), distributor (earlier models), spark plugs, ignition timing

Exhaust System:

Exhaust manifolds, catalytic converters, mufflers, oxygen sensors

Transmission Manual:

Getrag 250G (5-speed), clutch assembly, flywheel, shifter linkage, transmission fluid specifications and changes

Transmission Automatic:

ZF 4HP22 (4-speed) and ZF 5HP18/5HP19 (5-speed) automatic transmissions, valve body, torque converter, transmission fluid and filter changes

Drivetrain:

Driveshaft, universal joints, differential, axle shafts, limited-slip differential (LSD) options

Suspension Front:

MacPherson strut design, control arms, ball joints, sway bar, wheel bearings

Suspension Rear:

Multi-link independent rear suspension (IRS), trailing arms, control arms, shock absorbers, springs, sway bar

Steering:

Power steering system, steering rack, tie rods, steering column, steering angle sensor (ASC integration)

Brakes Front:

Ventilated discs, caliper specifications, brake pad replacement, rotor specifications

Brakes Rear:

Solid discs (most models), ventilated discs (M3), caliper specifications, brake pad replacement, rotor specifications

Anti-lock Braking System (ABS) components, wheel speed sensors, ABS control module diagnosis

Electrical System:

12V battery, alternator, starter motor, fuses, relays, wiring diagrams for all systems

Lighting:

Headlights, taillights, interior lighting, bulb specifications, lighting control modules

Instrument Cluster:

Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, diagnostic functions

Climate Control:

Manual HVAC systems, automatic climate control (ECC) diagnosis and repair, blower motor, evaporator, condenser, refrigerant handling

Body Interior:

Seat removal, dashboard disassembly, door panel removal, headliner replacement, trim components

Body Exterior:

Panel removal and installation (fenders, doors, hood, trunk), hinge adjustment, bumper covers, glass replacement

Safety Systems:

Airbag system diagnosis and replacement (SRS), seatbelt mechanisms

Diagnostic Troubleshooting:

OBD-I and OBD-II (early implementation) fault codes, diagnostic connector locations, general troubleshooting procedures for all systems

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug service, brake fluid flush, coolant flush, drive belt replacement, transmission fluid changes

Repair:

Complete engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds, electrical component diagnosis and replacement

Troubleshooting:

Step-by-step diagnostic guides for common and complex issues, symptom-based troubleshooting charts

Specifications:

Torque specifications for all fasteners, fluid capacities, engine timing settings, wheel alignment parameters

Wiring Diagrams:

Detailed, system-specific electrical wiring diagrams with component identification and harness routing

Schematics:

Component and system schematics for all major electrical and mechanical systems

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission overhauls, electrical diagnostics, and bodywork repairs

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval

Print Quality

Resolution:

High-resolution scans suitable for printing

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

318I Engine:

M43B18 (1.8L Inline-4)

318I Engine Power:

113 hp @ 5500 rpm

318I Engine Torque:

170 Nm (125 lb-ft) @ 3900 rpm

320I Engine:

M50B20 (2.0L Inline-6)

320I Engine Power:

150 hp @ 5900 rpm

320I Engine Torque:

190 Nm (140 lb-ft) @ 4200 rpm

325I Engine:

M50B25 (2.5L Inline-6)

325I Engine Power:

189 hp @ 5900 rpm

325I Engine Torque:

245 Nm (181 lb-ft) @ 4200 rpm

328I Engine:

M52B28 (2.8L Inline-6)

328I Engine Power:

190 hp @ 5300 rpm

328I Engine Torque:

280 Nm (206 lb-ft) @ 3950 rpm

M3 Engine:

S50B30/S50B32 (3.0L/3.2L Inline-6) / S52B32 (3.2L Inline-6 - US Spec)

M3 Engine Power:

240-321 hp (depending on market and specific engine variant)

M3 Engine Torque:

305-350 Nm (225-258 lb-ft) (depending on market and specific engine variant)

Performance

Engine Technology:

DOHC, 4 valves per cylinder, VANOS (Variable Valve Timing) on M50/M52/S50/S52 engines

Fuel System

Fuel Injection Type:

Electronic Multi-Point Fuel Injection (MPI) managed by Bosch Motronic ECUs

Fuel Requirement:

Premium Unleaded Gasoline (91+ Octane)

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual (Getrag 250G)

Optional

Optional Transmission:

4-Speed Automatic (ZF 4HP22) / 5-Speed Automatic (ZF 5HP18/5HP19 - later models)

Features

Gear Ratios:

Detailed ratios provided for all manual and automatic transmissions

Clutch Type:

Hydraulically operated single dry plate clutch

📐 Dimensions

Exterior

Wheelbase:

Approx. 2700 mm (106.3 in) for Sedan/Coupe/Convertible

Length:

Approx. 4430-4470 mm (174.4-176.0 in) depending on body style and bumper variants

Width:

Approx. 1710-1720 mm (67.3-67.7 in)

Height:

Approx. 1390-1410 mm (54.7-55.5 in) depending on body style

Weights

Curb Weight:

Approx. 1350-1550 kg (2976-3417 lbs) depending on model and equipment

Gross Vehicle Weight:

Specified per model variant

Wheels Tires

Wheel Bolt Pattern:

5x120 mm

Standard Tire Sizes:

185/65 R15, 195/65 R15, 205/60 R15, 225/50 R16 (depending on model and trim)

M3 Tire Sizes:

235/40 R17 (front), 255/40 R17 (rear) (typical for M3 Evolution)

🛡️ Safety Features

Ratings

Crash Test Ratings:

NHTSA & IIHS ratings from the era vary; manual covers relevant safety systems for occupant protection.

Active Features

Traction Control:

Automatic Stability Control (ASC) or ASC+T on some models

Brake Assist:

ABS standard on most models; manual covers ABS system operation and diagnosis.

Passive Features

Airbags:

Driver and passenger front airbags (SRS) standard on later models; manual details SRS system.

Seatbelts:

3-point inertia reel seatbelts with pretensioners

Chassis Design:

Reinforced safety cage, crumple zones

💡 Technology Features

Infotainment

Head Units:

BMW Business CD, BMW Professional RDS, optional CD changers, and high-end audio systems. Manual covers basic operation and troubleshooting of these units.

Driver Assistance

Traction Control System:

ASC (Automatic Stability Control) and ASC+T (with traction control) are covered, including diagnostic procedures for the control module and sensors.

Connectivity

Cruise Control:

Standard cruise control system; manual provides diagnostic information.

Climate Control

Automatic Climate Control:

Electronic Climate Control (ECC) systems are detailed, including sensor diagnostics and blower control.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500-10,000 miles or 12 months, depending on driving conditions and oil type used. Manual details specific requirements.

Spark Plug Replacement:

100,000 miles for long-life plugs, 30,000-60,000 miles for standard plugs (varies by type). Manual specifies correct plugs and intervals.

Coolant Flush Interval:

Every 2-3 years or 30,000-50,000 miles. Manual specifies BMW-approved coolant type and procedure.

Transmission Fluid Change:

Manual transmissions: Inspect at service intervals, change as needed. Automatic transmissions: Typically 50,000-100,000 miles or as recommended by BMW. Manual provides specific fluid types and procedures.

Fluid Specifications

Engine Oil Spec:

BMW Longlife-98 (LL-98) or equivalent, SAE 5W-30 or 10W-40 (depending on climate). Manual specifies exact grades and API ratings.

Coolant Spec:

BMW Blue Antifreeze (G48 or equivalent ethylene glycol-based coolant). Manual specifies mixture ratio.

Brake Fluid Spec:

DOT 4 (low viscosity, LHM) or DOT 3. Manual specifies the correct type and change interval.

Power Steering Fluid Spec:

BMW Power Steering Fluid or Pentosin CHF 11S (green fluid). Manual confirms correct type.

Known Issues

Cooling System Failures:

Plastic expansion tank cracking, water pump failure, thermostat housing leaks. Manual provides diagnostic and replacement procedures.

Vanos Issues:

Wear in seals and diaphragm causing rough idle, rattling noise. Manual details VANOS system testing and repair.

Subframe Mounts:

Cracking or separation of rear subframe mounting points. Manual covers inspection and reinforcement procedures.

Window Regulators:

Failure of plastic components in window regulator mechanisms. Manual provides replacement steps.

ABS Wheel Speed Sensors:

Failure of sensors or wiring leading to ABS/ASC warning lights. Manual details testing and replacement.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Focus on 'The Ultimate Driving Machine' with emphasis on sporty handling, responsive engines, and driver engagement.

Model Evolution

E36 Introduction:

Launched in late 1990 as a successor to the E30 3 Series, introducing significant design and engineering advancements.

E36 Updates:

Facelift (LCI) in 1996 introduced updated styling, engine revisions (M52 replacing M50), and revised interior details.

E36 M3 Significance:

The E36 M3 is considered a benchmark sports sedan, known for its refined inline-six engines and excellent chassis dynamics.

Production

Production Period:

1990-2000 (global), covering the 1992-1999 model years specified in the manual.

Manufacturing Locations:

Primary plants in Germany (Munich, Regensburg, Dingolfing), with additional assembly in South Africa, Mexico, and Thailand.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

E36 3 Series models, particularly the 325i and M3, were frequently featured on Car and Driver's '10Best' lists during their production years, recognizing their performance and handling.

Ratings

Automotive Journalism:

Consistently praised by automotive critics for its balanced chassis, powerful inline-six engines, and engaging driving dynamics, establishing it as a benchmark in its class.