🏷️ Basic Information Identification Make: BMW Model: 320i Chassis Code: E30 Model Years Covered: 1987-1991 Generation E30 Generation Details: The E30 generation, produced from 1982 to 1994 (with the 320i primarily in the later years), is renowned for its balanced chassis, engaging driving dynamics, and iconic design. The 1987-1991 models represent a refinement of the original E30, often featuring updated styling and engines. Codes Engine Codes: M20B20 👋 Introduction Market Position E30 Market Position: The E30 3 Series, particularly the 320i, occupied the premium compact executive sedan and coupe segment, known for its superior driving dynamics and build quality compared to many competitors. Competitive Analysis Key Competitors: Competed with vehicles such as the Mercedes-Benz W201 (190E), Audi 80/90, Alfa Romeo 75, and various Japanese luxury sedans of the era. Key Features Driving Dynamics: Renowned for its near-perfect weight distribution, rear-wheel drive chassis, and responsive steering, offering an engaging driving experience. Build Quality: Exceptional build quality and durability, characteristic of BMW's reputation. Design Icon: Timeless design penned by Claus Luthe, considered an automotive icon. Manual Value Proposition Professional Level: This manual provides the same depth of information that BMW dealership technicians would use, empowering owners to perform comprehensive maintenance and repairs. 📋 Manual Details Coverage Areas All Models Covered: Yes, all E30 320i variants within the specified years. Repair Coverage: A-Z (from basic maintenance to major overhauls) Page Count Estimated Page Count: N/A (digital format, extensive detail) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown of the M20B20 engine, including cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication, and cooling. Engine Management: Bosch L-Jetronic fuel injection system, ignition system, sensors, actuators, and ECU diagnostics. Fuel System: Fuel tank, pump, lines, injectors, pressure regulator, and evaporative emissions control. Exhaust System: Exhaust manifold, catalytic converter (if applicable to market), mufflers, and piping. Transmission: Manual (Getrag 260) and automatic (ZF 4HP22) transmission overhaul, clutch, driveline, and differential. Suspension: Front MacPherson struts, rear semi-trailing arms, springs, dampers, bushings, and alignment specifications. Steering: Steering rack, tie rods, power steering system (if equipped), and steering column. Brakes: Front ventilated discs, rear solid discs (or drums on some early models), hydraulic system, ABS (if equipped), parking brake, and component replacement. Electrical System: Battery, charging system (alternator, starter), lighting, wipers, horn, instruments, and wiring diagrams. HVAC: Heating, ventilation, and air conditioning system operation, diagnosis, and repair. Body And Chassis: Body panels, doors, hood, trunk, interior trim, and structural components. Body Electrical: Power windows, door locks, mirrors, seats, and central locking systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments, and general inspections. Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems, including symptom-based troubleshooting trees. Component Removal Installation: Step-by-step guides for removing and reinstalling virtually every mechanical and electrical component. Engine Rebuilding: Complete engine disassembly, inspection, measurement, and reassembly procedures. Transmission Overhaul: Detailed instructions for repairing and rebuilding both manual and automatic transmissions. Brake System Service: Bleeding procedures, pad/shoe replacement, caliper/wheel cylinder overhaul, and rotor replacement. Suspension And Steering Alignment: Adjustment and alignment procedures, including camber, caster, and toe. Electrical Diagnosis: Wiring diagrams, component testing, and diagnostic routines for electrical faults. Bodywork And Trim: Procedures for door panel removal, interior trim replacement, and minor body repair. Torque Specifications: Comprehensive list of all critical torque specifications for fasteners. Technical Depth Depth Of Coverage: Professional-level detail, suitable for experienced mechanics and dedicated DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission rebuilds. Diagnostic Capabilities: Includes diagnostic procedures and troubleshooting flowcharts for identifying and resolving issues. Special Tools: References to specific BMW special tools required for certain procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick access to information. Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding For Digital: N/A (digital format) Paper Type Paper For Digital: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-6 Cylinder, SOHC Engine Code: M20B20 Displacement: 1990 cc (2.0 Liters) Bore X Stroke: 80.0 mm x 66.0 mm Performance Horsepower: Approx. 125-129 hp (DIN) @ 5800-6000 rpm (depending on market/year) Torque: Approx. 165-170 Nm (122-125 lb-ft) @ 4000 rpm (depending on market/year) Fuel System Fuel Delivery: Bosch L-Jetronic (or Motronic variations) Fuel Injection Fuel Type: Unleaded Gasoline (RON 91 or higher) Engine Management Ignition System: Distributor-based electronic ignition 🔧 Transmission Standard Standard Transmission: Getrag 260 5-speed Manual Transmission Optional Optional Transmission: ZF 4HP22 4-speed Automatic Transmission Features Clutch Type: Single dry plate diaphragm clutch (manual) Drivetrain: Rear-Wheel Drive Final Drive Ratio: Typically 3.64:1 or 3.91:1 (varies by transmission and differential option) 📐 Dimensions Exterior Length: Approx. 4325 mm (170.3 in) Width: Approx. 1680 mm (66.1 in) Height: Approx. 1380 mm (54.3 in) Wheelbase: Approx....
The E30 generation, produced from 1982 to 1994 (with the 320i primarily in the later years), is renowned for its balanced chassis, engaging driving dynamics, and iconic design. The 1987-1991 models represent a refinement of the original E30, often featuring updated styling and engines.
Codes
Engine Codes:
M20B20
👋 Introduction
Market Position
E30 Market Position:
The E30 3 Series, particularly the 320i, occupied the premium compact executive sedan and coupe segment, known for its superior driving dynamics and build quality compared to many competitors.
Competitive Analysis
Key Competitors:
Competed with vehicles such as the Mercedes-Benz W201 (190E), Audi 80/90, Alfa Romeo 75, and various Japanese luxury sedans of the era.
Key Features
Driving Dynamics:
Renowned for its near-perfect weight distribution, rear-wheel drive chassis, and responsive steering, offering an engaging driving experience.
Build Quality:
Exceptional build quality and durability, characteristic of BMW's reputation.
Design Icon:
Timeless design penned by Claus Luthe, considered an automotive icon.
Manual Value Proposition
Professional Level:
This manual provides the same depth of information that BMW dealership technicians would use, empowering owners to perform comprehensive maintenance and repairs.
📋 Manual Details
Coverage Areas
All Models Covered:
Yes, all E30 320i variants within the specified years.
Repair Coverage:
A-Z (from basic maintenance to major overhauls)
Page Count
Estimated Page Count:
N/A (digital format, extensive detail)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed breakdown of the M20B20 engine, including cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication, and cooling.
Exhaust manifold, catalytic converter (if applicable to market), mufflers, and piping.
Transmission:
Manual (Getrag 260) and automatic (ZF 4HP22) transmission overhaul, clutch, driveline, and differential.
Suspension:
Front MacPherson struts, rear semi-trailing arms, springs, dampers, bushings, and alignment specifications.
Steering:
Steering rack, tie rods, power steering system (if equipped), and steering column.
Brakes:
Front ventilated discs, rear solid discs (or drums on some early models), hydraulic system, ABS (if equipped), parking brake, and component replacement.
Electrical System:
Battery, charging system (alternator, starter), lighting, wipers, horn, instruments, and wiring diagrams.
HVAC:
Heating, ventilation, and air conditioning system operation, diagnosis, and repair.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, and structural components.
Body Electrical:
Power windows, door locks, mirrors, seats, and central locking systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments, and general inspections.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems, including symptom-based troubleshooting trees.
Component Removal Installation:
Step-by-step guides for removing and reinstalling virtually every mechanical and electrical component.
Engine Rebuilding:
Complete engine disassembly, inspection, measurement, and reassembly procedures.
Transmission Overhaul:
Detailed instructions for repairing and rebuilding both manual and automatic transmissions.
Brake System Service:
Bleeding procedures, pad/shoe replacement, caliper/wheel cylinder overhaul, and rotor replacement.
Suspension And Steering Alignment:
Adjustment and alignment procedures, including camber, caster, and toe.
Electrical Diagnosis:
Wiring diagrams, component testing, and diagnostic routines for electrical faults.
Bodywork And Trim:
Procedures for door panel removal, interior trim replacement, and minor body repair.
Torque Specifications:
Comprehensive list of all critical torque specifications for fasteners.
Technical Depth
Depth Of Coverage:
Professional-level detail, suitable for experienced mechanics and dedicated DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Includes diagnostic procedures and troubleshooting flowcharts for identifying and resolving issues.
Special Tools:
References to specific BMW special tools required for certain procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick access to information.
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding For Digital:
N/A (digital format)
Paper Type
Paper For Digital:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-6 Cylinder, SOHC
Engine Code:
M20B20
Displacement:
1990 cc (2.0 Liters)
Bore X Stroke:
80.0 mm x 66.0 mm
Performance
Horsepower:
Approx. 125-129 hp (DIN) @ 5800-6000 rpm (depending on market/year)
Typically 3.64:1 or 3.91:1 (varies by transmission and differential option)
📐 Dimensions
Exterior
Length:
Approx. 4325 mm (170.3 in)
Width:
Approx. 1680 mm (66.1 in)
Height:
Approx. 1380 mm (54.3 in)
Wheelbase:
Approx. 2570 mm (101.2 in)
Weights
Curb Weight:
Approx. 1200-1300 kg (2645-2866 lbs) depending on body style and equipment
🛡️ Safety Features
Ratings
Era Safety Standards:
Designed to meet safety standards of its era. Lacked modern passive and active safety features common today.
Active Features
ABS:
Optional on many models, especially later E30s.
Passive Features
Seatbelts:
3-point front seatbelts, lap belts in the rear.
Crumple Zones:
Designed with front and rear crumple zones for impact absorption.
💡 Technology Features
Infotainment
Era Infotainment:
Basic for its time. Primarily analog radio, cassette player, and basic speaker systems. Optional features like premium sound systems were available.
Driver Assistance
Available Driver Assistance:
ABS (as an option). No modern electronic stability control, traction control, or advanced driver-assistance systems.
Connectivity
Era Connectivity:
No digital connectivity or advanced communication systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles (12,000-16,000 km) or annually, whichever comes first.
Filter Replacement Interval:
Oil filter: with every oil change. Air filter: 15,000-30,000 miles (24,000-48,000 km). Fuel filter: 30,000-50,000 miles (48,000-80,000 km).
Spark Plug Replacement:
Typically every 30,000 miles (48,000 km) for standard plugs, longer for platinum/iridium.
Timing Belt Replacement:
Critical for M20 engines. Replace every 50,000-60,000 miles (80,000-100,000 km) or 5 years, as it is an interference engine.
Fluid Specifications
Engine Oil Type:
API SG or SH, ACEA A2-96. Viscosity: 10W-40 or 15W-50 depending on climate. Refer to manual for specific grades.
Coolant Type:
Ethylene glycol-based antifreeze (e.g., BMW blue coolant or equivalent) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron-III (or equivalent ATF).
Known Issues
Common E30 Issues:
Cooling system leaks (radiator, hoses, water pump), fuel distributor/injector issues, differential mount failure, front control arm bushings, heater core leaks, rust in common areas (wheel wells, rocker panels).
M20 Engine Quirks:
Eccentric shaft housing leaks, oil pan seal leaks, vacuum leaks, timing belt service criticality.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW's long history of producing driver-focused, well-engineered vehicles, emphasizing performance and quality.
Model Evolution
E30 Lineage:
The E30 succeeded the E21 and was replaced by the E36. It was a pivotal model that solidified BMW's reputation for sporty sedans and coupes and introduced the M3 variant.
Production
E30 Production Years:
1982-1994
E30 Manufacturing Locations:
Primarily Germany (Munich, Dingolfing) and South Africa.
🏆 Awards & Recognition
Recognitions
E30 Legacy:
The E30 generation is widely regarded as one of BMW's most iconic and best-driving models, frequently appearing on 'best cars of all time' lists. The M3 variant, in particular, is a legendary performance icon.
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