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BMW 320I E30 Service Repair Manual 1987-1991

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🏷️ Basic Information Identification Make: BMW Model: 320i Chassis Code: E30 Model Years Covered: 1987-1991 Generation E30 Generation Details: The E30 generation, produced from 1982 to 1994 (with the 320i primarily in the later years), is renowned for its balanced chassis, engaging driving dynamics, and iconic design. The 1987-1991 models represent a refinement of the original E30, often featuring updated styling and engines. Codes Engine Codes: M20B20 👋 Introduction Market Position E30 Market Position: The E30 3 Series, particularly the 320i, occupied the premium compact executive sedan and coupe segment, known for its superior driving dynamics and build quality compared to many competitors. Competitive Analysis Key Competitors: Competed with vehicles such as the Mercedes-Benz W201 (190E), Audi 80/90, Alfa Romeo 75, and various Japanese luxury sedans of the era. Key Features Driving Dynamics: Renowned for its near-perfect weight distribution, rear-wheel drive chassis, and responsive steering, offering an engaging driving experience. Build Quality: Exceptional build quality and durability, characteristic of BMW's reputation. Design Icon: Timeless design penned by Claus Luthe, considered an automotive icon. Manual Value Proposition Professional Level: This manual provides the same depth of information that BMW dealership technicians would use, empowering owners to perform comprehensive maintenance and repairs. 📋 Manual Details Coverage Areas All Models Covered: Yes, all E30 320i variants within the specified years. Repair Coverage: A-Z (from basic maintenance to major overhauls) Page Count Estimated Page Count: N/A (digital format, extensive detail) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown of the M20B20 engine, including cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication, and cooling. Engine Management: Bosch L-Jetronic fuel injection system, ignition system, sensors, actuators, and ECU diagnostics. Fuel System: Fuel tank, pump, lines, injectors, pressure regulator, and evaporative emissions control. Exhaust System: Exhaust manifold, catalytic converter (if applicable to market), mufflers, and piping. Transmission: Manual (Getrag 260) and automatic (ZF 4HP22) transmission overhaul, clutch, driveline, and differential. Suspension: Front MacPherson struts, rear semi-trailing arms, springs, dampers, bushings, and alignment specifications. Steering: Steering rack, tie rods, power steering system (if equipped), and steering column. Brakes: Front ventilated discs, rear solid discs (or drums on some early models), hydraulic system, ABS (if equipped), parking brake, and component replacement. Electrical System: Battery, charging system (alternator, starter), lighting, wipers, horn, instruments, and wiring diagrams. HVAC: Heating, ventilation, and air conditioning system operation, diagnosis, and repair. Body And Chassis: Body panels, doors, hood, trunk, interior trim, and structural components. Body Electrical: Power windows, door locks, mirrors, seats, and central locking systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments, and general inspections. Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems, including symptom-based troubleshooting trees. Component Removal Installation: Step-by-step guides for removing and reinstalling virtually every mechanical and electrical component. Engine Rebuilding: Complete engine disassembly, inspection, measurement, and reassembly procedures. Transmission Overhaul: Detailed instructions for repairing and rebuilding both manual and automatic transmissions. Brake System Service: Bleeding procedures, pad/shoe replacement, caliper/wheel cylinder overhaul, and rotor replacement. Suspension And Steering Alignment: Adjustment and alignment procedures, including camber, caster, and toe. Electrical Diagnosis: Wiring diagrams, component testing, and diagnostic routines for electrical faults. Bodywork And Trim: Procedures for door panel removal, interior trim replacement, and minor body repair. Torque Specifications: Comprehensive list of all critical torque specifications for fasteners. Technical Depth Depth Of Coverage: Professional-level detail, suitable for experienced mechanics and dedicated DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission rebuilds. Diagnostic Capabilities: Includes diagnostic procedures and troubleshooting flowcharts for identifying and resolving issues. Special Tools: References to specific BMW special tools required for certain procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick access to information. Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding For Digital: N/A (digital format) Paper Type Paper For Digital: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-6 Cylinder, SOHC Engine Code: M20B20 Displacement: 1990 cc (2.0 Liters) Bore X Stroke: 80.0 mm x 66.0 mm Performance Horsepower: Approx. 125-129 hp (DIN) @ 5800-6000 rpm (depending on market/year) Torque: Approx. 165-170 Nm (122-125 lb-ft) @ 4000 rpm (depending on market/year) Fuel System Fuel Delivery: Bosch L-Jetronic (or Motronic variations) Fuel Injection Fuel Type: Unleaded Gasoline (RON 91 or higher) Engine Management Ignition System: Distributor-based electronic ignition 🔧 Transmission Standard Standard Transmission: Getrag 260 5-speed Manual Transmission Optional Optional Transmission: ZF 4HP22 4-speed Automatic Transmission Features Clutch Type: Single dry plate diaphragm clutch (manual) Drivetrain: Rear-Wheel Drive Final Drive Ratio: Typically 3.64:1 or 3.91:1 (varies by transmission and differential option) 📐 Dimensions Exterior Length: Approx. 4325 mm (170.3 in) Width: Approx. 1680 mm (66.1 in) Height: Approx. 1380 mm (54.3 in) Wheelbase: Approx....
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BMW 320I E30 Service Repair Manual 1987-1991
🏷️ Basic Information
Identification
Make:
BMW
Model:
320i
Chassis Code:
E30
Model Years Covered:
1987-1991
Generation
E30 Generation Details:
The E30 generation, produced from 1982 to 1994 (with the 320i primarily in the later years), is renowned for its balanced chassis, engaging driving dynamics, and iconic design. The 1987-1991 models represent a refinement of the original E30, often featuring updated styling and engines.
Codes
Engine Codes:
M20B20
👋 Introduction
Market Position
E30 Market Position:
The E30 3 Series, particularly the 320i, occupied the premium compact executive sedan and coupe segment, known for its superior driving dynamics and build quality compared to many competitors.
Competitive Analysis
Key Competitors:
Competed with vehicles such as the Mercedes-Benz W201 (190E), Audi 80/90, Alfa Romeo 75, and various Japanese luxury sedans of the era.
Key Features
Driving Dynamics:
Renowned for its near-perfect weight distribution, rear-wheel drive chassis, and responsive steering, offering an engaging driving experience.
Build Quality:
Exceptional build quality and durability, characteristic of BMW's reputation.
Design Icon:
Timeless design penned by Claus Luthe, considered an automotive icon.
Manual Value Proposition
Professional Level:
This manual provides the same depth of information that BMW dealership technicians would use, empowering owners to perform comprehensive maintenance and repairs.
📋 Manual Details
Coverage Areas
All Models Covered:
Yes, all E30 320i variants within the specified years.
Repair Coverage:
A-Z (from basic maintenance to major overhauls)
Page Count
Estimated Page Count:
N/A (digital format, extensive detail)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed breakdown of the M20B20 engine, including cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication, and cooling.
Engine Management:
Bosch L-Jetronic fuel injection system, ignition system, sensors, actuators, and ECU diagnostics.
Fuel System:
Fuel tank, pump, lines, injectors, pressure regulator, and evaporative emissions control.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable to market), mufflers, and piping.
Transmission:
Manual (Getrag 260) and automatic (ZF 4HP22) transmission overhaul, clutch, driveline, and differential.
Suspension:
Front MacPherson struts, rear semi-trailing arms, springs, dampers, bushings, and alignment specifications.
Steering:
Steering rack, tie rods, power steering system (if equipped), and steering column.
Brakes:
Front ventilated discs, rear solid discs (or drums on some early models), hydraulic system, ABS (if equipped), parking brake, and component replacement.
Electrical System:
Battery, charging system (alternator, starter), lighting, wipers, horn, instruments, and wiring diagrams.
HVAC:
Heating, ventilation, and air conditioning system operation, diagnosis, and repair.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, and structural components.
Body Electrical:
Power windows, door locks, mirrors, seats, and central locking systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments, and general inspections.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems, including symptom-based troubleshooting trees.
Component Removal Installation:
Step-by-step guides for removing and reinstalling virtually every mechanical and electrical component.
Engine Rebuilding:
Complete engine disassembly, inspection, measurement, and reassembly procedures.
Transmission Overhaul:
Detailed instructions for repairing and rebuilding both manual and automatic transmissions.
Brake System Service:
Bleeding procedures, pad/shoe replacement, caliper/wheel cylinder overhaul, and rotor replacement.
Suspension And Steering Alignment:
Adjustment and alignment procedures, including camber, caster, and toe.
Electrical Diagnosis:
Wiring diagrams, component testing, and diagnostic routines for electrical faults.
Bodywork And Trim:
Procedures for door panel removal, interior trim replacement, and minor body repair.
Torque Specifications:
Comprehensive list of all critical torque specifications for fasteners.
Technical Depth
Depth Of Coverage:
Professional-level detail, suitable for experienced mechanics and dedicated DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Includes diagnostic procedures and troubleshooting flowcharts for identifying and resolving issues.
Special Tools:
References to specific BMW special tools required for certain procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick access to information.
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding For Digital:
N/A (digital format)
Paper Type
Paper For Digital:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-6 Cylinder, SOHC
Engine Code:
M20B20
Displacement:
1990 cc (2.0 Liters)
Bore X Stroke:
80.0 mm x 66.0 mm
Performance
Horsepower:
Approx. 125-129 hp (DIN) @ 5800-6000 rpm (depending on market/year)
Torque:
Approx. 165-170 Nm (122-125 lb-ft) @ 4000 rpm (depending on market/year)
Fuel System
Fuel Delivery:
Bosch L-Jetronic (or Motronic variations) Fuel Injection
Fuel Type:
Unleaded Gasoline (RON 91 or higher)
Engine Management
Ignition System:
Distributor-based electronic ignition
🔧 Transmission
Standard
Standard Transmission:
Getrag 260 5-speed Manual Transmission
Optional
Optional Transmission:
ZF 4HP22 4-speed Automatic Transmission
Features
Clutch Type:
Single dry plate diaphragm clutch (manual)
Drivetrain:
Rear-Wheel Drive
Final Drive Ratio:
Typically 3.64:1 or 3.91:1 (varies by transmission and differential option)
📐 Dimensions
Exterior
Length:
Approx. 4325 mm (170.3 in)
Width:
Approx. 1680 mm (66.1 in)
Height:
Approx. 1380 mm (54.3 in)
Wheelbase:
Approx. 2570 mm (101.2 in)
Weights
Curb Weight:
Approx. 1200-1300 kg (2645-2866 lbs) depending on body style and equipment
🛡️ Safety Features
Ratings
Era Safety Standards:
Designed to meet safety standards of its era. Lacked modern passive and active safety features common today.
Active Features
ABS:
Optional on many models, especially later E30s.
Passive Features
Seatbelts:
3-point front seatbelts, lap belts in the rear.
Crumple Zones:
Designed with front and rear crumple zones for impact absorption.
💡 Technology Features
Infotainment
Era Infotainment:
Basic for its time. Primarily analog radio, cassette player, and basic speaker systems. Optional features like premium sound systems were available.
Driver Assistance
Available Driver Assistance:
ABS (as an option). No modern electronic stability control, traction control, or advanced driver-assistance systems.
Connectivity
Era Connectivity:
No digital connectivity or advanced communication systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles (12,000-16,000 km) or annually, whichever comes first.
Filter Replacement Interval:
Oil filter: with every oil change. Air filter: 15,000-30,000 miles (24,000-48,000 km). Fuel filter: 30,000-50,000 miles (48,000-80,000 km).
Spark Plug Replacement:
Typically every 30,000 miles (48,000 km) for standard plugs, longer for platinum/iridium.
Timing Belt Replacement:
Critical for M20 engines. Replace every 50,000-60,000 miles (80,000-100,000 km) or 5 years, as it is an interference engine.
Fluid Specifications
Engine Oil Type:
API SG or SH, ACEA A2-96. Viscosity: 10W-40 or 15W-50 depending on climate. Refer to manual for specific grades.
Coolant Type:
Ethylene glycol-based antifreeze (e.g., BMW blue coolant or equivalent) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron-III (or equivalent ATF).
Known Issues
Common E30 Issues:
Cooling system leaks (radiator, hoses, water pump), fuel distributor/injector issues, differential mount failure, front control arm bushings, heater core leaks, rust in common areas (wheel wells, rocker panels).
M20 Engine Quirks:
Eccentric shaft housing leaks, oil pan seal leaks, vacuum leaks, timing belt service criticality.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW's long history of producing driver-focused, well-engineered vehicles, emphasizing performance and quality.
Model Evolution
E30 Lineage:
The E30 succeeded the E21 and was replaced by the E36. It was a pivotal model that solidified BMW's reputation for sporty sedans and coupes and introduced the M3 variant.
Production
E30 Production Years:
1982-1994
E30 Manufacturing Locations:
Primarily Germany (Munich, Dingolfing) and South Africa.
🏆 Awards & Recognition
Recognitions
E30 Legacy:
The E30 generation is widely regarded as one of BMW's most iconic and best-driving models, frequently appearing on 'best cars of all time' lists. The M3 variant, in particular, is a legendary performance icon.
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