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BMW 328i 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 328i Year: 2002 Codes Chassis Code: E46 Engine Code Primary: M52TUB28 👋 Introduction Market Position Market Segment: Compact Executive Sedan Target Audience: Enthusiasts, DIY mechanics, and professional workshops seeking detailed repair information. Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS300, Infiniti G35 Key Features Model Strengths: Sporty handling, refined interior, powerful inline-six engine, excellent build quality. Manual Value Proposition Value Proposition: Provides the definitive resource for maintaining and repairing the BMW 328i (E46), enabling cost savings and in-depth understanding of the vehicle's systems. 📋 Manual Details Coverage Areas Coverage Focus: Full Service Repair and Maintenance Page Count Estimated Pages: 1000+ Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, timing, fuel, ignition, cooling, lubrication, emissions control Transmission: Automatic and Manual transmission service, repair, diagnostics, fluid changes Drivetrain: Driveshafts, differentials, clutch (manual transmission), wheel bearings Suspension: Front and rear suspension components, struts, shock absorbers, control arms, bushings, wheel alignment Brakes: Brake system diagnostics, ABS, component replacement (pads, rotors, lines), bleeding procedures Steering: Power steering system, steering rack, tie rods, pump, fluid replacement Electrical: Complete electrical system schematics, wiring diagrams, battery, alternator, starter, lighting, power windows, locks, mirrors, climate control electronics Body: Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass replacement HVAC: Heating, ventilation, and air conditioning system diagnostics, refrigerant handling, component replacement Chassis: Frame, unibody structure, rust prevention, chassis components Diagnostics: OBD-II (On-Board Diagnostics II) system, fault code interpretation, diagnostic procedures for all major systems Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes Repair: Detailed step-by-step repair instructions for all components and systems Rebuild: Engine and transmission rebuilding procedures, including torque specifications and clearances Troubleshooting: Comprehensive troubleshooting guides and flowcharts for common and complex issues Installation: Installation procedures for aftermarket parts and upgrades, where applicable Technical Depth Technical Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system schematics. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick information retrieval Print Quality Print Quality: High-resolution scans suitable for printing Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Name: BMW M52TUB28 Engine Type: Inline-6 Cylinder, DOHC (Double Overhead Camshaft), 24 Valves Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 10.2:1 Engine Control System: Siemens MS43 Electronic Engine Control Unit (ECU) Performance Horsepower: 193 hp @ 5500 rpm (SAE Net) Torque: 206 lb-ft @ 3500 rpm (SAE Net) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) with VANOS (Variable Valve Timing) Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) Fuel Tank Capacity: 60 Liters (15.8 US Gallons) Lubrication Oil Type: BMW Longlife-01 (LL-01) Synthetic, SAE 5W-30 or 5W-40 Oil Capacity: 6.5 Liters (6.9 US Quarts) with filter change Cooling Coolant Type: BMW Blue Antifreeze/Coolant (G48), 50/50 mix with distilled water Ignition Spark Plugs: NGK BKR6EQUP (Platinum) or equivalent 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (Getrag S5D 250G) Optional Transmission Type Optional: 5-speed Automatic Transmission (GM A5S 325Z) Features Manual Gear Ratios 1-5: 3.50, 2.14, 1.42, 1.00, 0.81 Manual Reverse Gear Ratio: 3.00 Automatic Transmission Features: Steptronic (manual shifting mode) Fluid Specs Manual Transmission Fluid: BMW MTF LT-2 (or equivalent GL-4/GL-5 gear oil) Automatic Transmission Fluid: Dexron III (or equivalent ATF) 📐 Dimensions Exterior Length: 4471 mm (176.0 in) Width: 1739 mm (68.5 in) Height: 1415 mm (55.7 in) Wheelbase: 2760 mm (108.7 in) Front Track: 1471 mm (57.9 in) Rear Track: 1474 mm (58.0 in) Weights Curb Weight Manual: 1480 kg (3263 lbs) Curb Weight Automatic: 1510 kg (3329 lbs) Gross Vehicle Weight Rating: 1910 kg (4211 lbs) Front Axle Weight Rating: 875 kg (1929 lbs) Rear Axle Weight Rating: 1035 kg (2282 lbs) Cargo Trunk Capacity: 440 Liters (15.5 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star NHTSA Front Impact Passenger: 5-Star IIHS Front Offset Crash Rating: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Asc: Standard Automatic Stability Control (ASC) DTC: Optional Dynamic Traction Control (DTC) Passive Features Airbags Front: Standard driver and front passenger airbags Airbags Side: Optional front side-impact airbags Seatbelts: 3-point inertia-reel seatbelts with pretensioners and force limiters 💡 Technology Features Infotainment Infotainment System: BMW Business CD, BMW Professional CD, optional Navigation System (MK III or MK IV). Audio System: Standard 6-speaker audio, optional premium sound systems (e.g., Harman Kardon). Driver Assistance Cruise Control: Standard cruise control. Parking Assistance: Optional rear parking sensors (Park Distance Control - PDC). Connectivity Connectivity Features: Optional Bluetooth hands-free system (BMW Assist). 🔧 Maintenance Service Intervals Oil Change Interval: Variable (BMW Condition Based Service), typically...
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SKU: 421452
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Etiquetas: 2002 328i BMW Car Cars Misc
BMW 328i 2002 Full Service Repair ManualBMW 328i 2002 Full Service Repair ManualBMW 328i 2002 Full Service Repair ManualBMW 328i 2002 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
328i
Year:
2002
Codes
Chassis Code:
E46
Engine Code Primary:
M52TUB28
👋 Introduction
Market Position
Market Segment:
Compact Executive Sedan
Target Audience:
Enthusiasts, DIY mechanics, and professional workshops seeking detailed repair information.
Competitive Analysis
Key Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS300, Infiniti G35
Key Features
Model Strengths:
Sporty handling, refined interior, powerful inline-six engine, excellent build quality.
Manual Value Proposition
Value Proposition:
Provides the definitive resource for maintaining and repairing the BMW 328i (E46), enabling cost savings and in-depth understanding of the vehicle's systems.
📋 Manual Details
Coverage Areas
Coverage Focus:
Full Service Repair and Maintenance
Page Count
Estimated Pages:
1000+
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, timing, fuel, ignition, cooling, lubrication, emissions control
Transmission:
Automatic and Manual transmission service, repair, diagnostics, fluid changes
Drivetrain:
Driveshafts, differentials, clutch (manual transmission), wheel bearings
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, bushings, wheel alignment
Brakes:
Brake system diagnostics, ABS, component replacement (pads, rotors, lines), bleeding procedures
Steering:
Power steering system, steering rack, tie rods, pump, fluid replacement
Electrical:
Complete electrical system schematics, wiring diagrams, battery, alternator, starter, lighting, power windows, locks, mirrors, climate control electronics
Body:
Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass replacement
HVAC:
Heating, ventilation, and air conditioning system diagnostics, refrigerant handling, component replacement
Chassis:
Frame, unibody structure, rust prevention, chassis components
Diagnostics:
OBD-II (On-Board Diagnostics II) system, fault code interpretation, diagnostic procedures for all major systems
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes
Repair:
Detailed step-by-step repair instructions for all components and systems
Rebuild:
Engine and transmission rebuilding procedures, including torque specifications and clearances
Troubleshooting:
Comprehensive troubleshooting guides and flowcharts for common and complex issues
Installation:
Installation procedures for aftermarket parts and upgrades, where applicable
Technical Depth
Technical Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system schematics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Print Quality:
High-resolution scans suitable for printing
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Name:
BMW M52TUB28
Engine Type:
Inline-6 Cylinder, DOHC (Double Overhead Camshaft), 24 Valves
Displacement:
2.8 Liters (2793 cc)
Bore X Stroke:
84.0 mm x 90.0 mm
Compression Ratio:
10.2:1
Engine Control System:
Siemens MS43 Electronic Engine Control Unit (ECU)
Performance
Horsepower:
193 hp @ 5500 rpm (SAE Net)
Torque:
206 lb-ft @ 3500 rpm (SAE Net)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) with VANOS (Variable Valve Timing)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Fuel Tank Capacity:
60 Liters (15.8 US Gallons)
Lubrication
Oil Type:
BMW Longlife-01 (LL-01) Synthetic, SAE 5W-30 or 5W-40
Oil Capacity:
6.5 Liters (6.9 US Quarts) with filter change
Cooling
Coolant Type:
BMW Blue Antifreeze/Coolant (G48), 50/50 mix with distilled water
Ignition
Spark Plugs:
NGK BKR6EQUP (Platinum) or equivalent
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (Getrag S5D 250G)
Optional
Transmission Type Optional:
5-speed Automatic Transmission (GM A5S 325Z)
Features
Manual Gear Ratios 1-5:
3.50, 2.14, 1.42, 1.00, 0.81
Manual Reverse Gear Ratio:
3.00
Automatic Transmission Features:
Steptronic (manual shifting mode)
Fluid Specs
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent GL-4/GL-5 gear oil)
Automatic Transmission Fluid:
Dexron III (or equivalent ATF)
📐 Dimensions
Exterior
Length:
4471 mm (176.0 in)
Width:
1739 mm (68.5 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2760 mm (108.7 in)
Front Track:
1471 mm (57.9 in)
Rear Track:
1474 mm (58.0 in)
Weights
Curb Weight Manual:
1480 kg (3263 lbs)
Curb Weight Automatic:
1510 kg (3329 lbs)
Gross Vehicle Weight Rating:
1910 kg (4211 lbs)
Front Axle Weight Rating:
875 kg (1929 lbs)
Rear Axle Weight Rating:
1035 kg (2282 lbs)
Cargo
Trunk Capacity:
440 Liters (15.5 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
IIHS Front Offset Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Asc:
Standard Automatic Stability Control (ASC)
DTC:
Optional Dynamic Traction Control (DTC)
Passive Features
Airbags Front:
Standard driver and front passenger airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
Infotainment System:
BMW Business CD, BMW Professional CD, optional Navigation System (MK III or MK IV).
Audio System:
Standard 6-speaker audio, optional premium sound systems (e.g., Harman Kardon).
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assistance:
Optional rear parking sensors (Park Distance Control - PDC).
Connectivity
Connectivity Features:
Optional Bluetooth hands-free system (BMW Assist).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable (BMW Condition Based Service), typically 10,000-15,000 miles or 1 year.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Replace every 15,000 miles or 1 year.
Spark Plugs:
Replace every 60,000 miles for platinum plugs.
Coolant Flush:
Replace coolant every 4 years or 60,000 miles.
Brake Fluid Flush:
Replace brake fluid every 2 years or 24,000 miles.
Fluid Specifications
Power Steering Fluid:
Pentosin CHF 11S (or compatible hydraulic fluid)
Windshield Washer Fluid:
BMW Windshield Washer Fluid Concentrate or equivalent, mixed with water.
Known Issues
Cooling System:
Plastic expansion tank failures, water pump impeller failure, thermostat housing leaks.
Vanos:
Degradation of O-rings in the VANOS system leading to rough idle and loss of low-end torque.
Oil Leaks:
Valve cover gasket, oil filter housing gasket, oil pan gasket are common leak points.
Subframe:
Cracking of the rear subframe mounting points due to stress.
Ccv System:
Crankcase Ventilation system (CCV) failure, leading to oil consumption and rough running.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW (Bayerische Motoren Werke AG) is a German luxury vehicle manufacturer renowned for its performance-oriented cars and motorcycles.
Model Evolution
E46 Generation:
The E46 generation of the 3 Series was produced from 1998 to 2006, representing the fifth generation of BMW's compact executive car.
Production
Production Years E46 328I:
1999-2000 (pre-facelift), replaced by 330i with the 2001 facelift. However, the 328i moniker continued in certain markets like North America.
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), also South Africa, Egypt, Thailand, Russia, Indonesia, China, India, Malaysia, Vietnam.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
E46 3 Series (including 328i variants) was frequently recognized on Car and Driver's 10Best lists during its production run for its driving dynamics.
Ward Auto World Engine Of The Year:
BMW's inline-6 engines, including the M52 family, were often lauded for their smoothness and power delivery.
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