BMW 330i-3 Series (E46) 1999-2005 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 330i Chassis Code: E46 Production Years: 1999-2005 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Target Audience: Enthusiasts, DIY mechanics, professional repair shops seeking comprehensive technical data for the E46 generation. Competitive Analysis Key Competitors: Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Acura TL. Key Features Driving Dynamics: Renowned for balanced chassis, rear-wheel drive bias, precise steering, and engaging driving experience. Engine Powertrain: Smooth and powerful inline-six engines, known for refinement and performance. Build Quality: High-quality interior materials and robust construction, typical of BMW products. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Delivery Method: Instant Download Printable: Yes (without restriction) Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including disassembly, assembly, torque specifications, tolerances, rebuild procedures for all E46 engines (specifically for the 330i variant). Engine Management Electronic: Diagnosis and repair of Engine Control Unit (ECU), fuel injection system, ignition system, emissions control systems (e.g., VANOS, DISA). Transmission Manual: Repair, overhaul, and adjustment procedures for manual gearboxes used in the 330i. Transmission Automatic: Diagnosis, repair, and fluid service for automatic transmissions fitted to the 330i. Drivetrain: Front and rear axle, differential, driveshafts, CV joints, and propeller shaft repair and maintenance. Suspension System: Front and rear suspension components, including struts, shocks, control arms, bushings, ball joints, and wheel bearings. Wheel alignment specifications. Brake System: Front and rear brake system components, including calipers, rotors, pads, master cylinder, ABS, DSC, and parking brake. Bleeding procedures. Steering System: Power steering system, steering rack, tie rods, and steering column repair and adjustment. Electrical System: Complete wiring diagrams, component locations, diagnosis of starter, alternator, battery, lighting, and accessory electrical systems. Body And Chassis: Body panel repair, door mechanisms, window regulators, convertible top operation (if applicable to specific trims), interior trim removal and installation. Climate Control HVAC: Air conditioning system, heater core, blower motor, climate control module diagnosis and repair. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, and evaporative emissions (EVAP) system. Cooling System: Radiator, water pump, thermostat, coolant hoses, and cooling fan diagnosis and replacement. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, and oxygen sensors. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks, brake pad inspection, tire rotation, spark plug replacement, belt inspection/replacement. Troubleshooting Diagnostics: Systematic diagnostic procedures for identifying and resolving common and uncommon faults using symptoms and repair procedures. Component Removal Installation: Step-by-step guides for removing and installing virtually every mechanical and electrical component on the vehicle. Engine Rebuilding: Comprehensive procedures for engine disassembly, cleaning, inspection, repair, and reassembly, including cylinder head work and bottom-end overhauls. Transmission Overhaul: Detailed instructions for the complete disassembly and reassembly of both manual and automatic transmissions. Brake Service: Procedures for brake pad and rotor replacement, caliper servicing, brake fluid flushing, and ABS/DSC system bleeding. Suspension Alignment: Specifications and procedures for wheel alignment, including camber, caster, and toe angles. Electrical Diagnostics: Use of diagnostic tools, interpretation of fault codes (DTCs), and tracing electrical circuits. Body Repair: Procedures for dent removal, panel replacement, and alignment of body panels. Technical Depth Depth: Complete Factory Level Diagnostics and Repair. Covers everything from basic maintenance to complete engine and transmission rebuilds. Diagrams Illustrations: High-quality exploded view diagrams, schematics, and step-by-step illustrations for clarity. Diagnostic Trouble Codes: Includes explanations and troubleshooting steps for Diagnostic Trouble Codes (DTCs). Torque Specifications: Precise torque values for all fasteners and critical components. Special Tools: Identification and usage instructions for BMW-specific special tools required for certain procedures. 📊 Manual Specifications File Format Format: PDF Searchable: Likely, given PDF format and factory origin. Print Quality: High quality, unrestricted printing Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: M54B30 (for 330i) Engine Type: Naturally Aspirated Inline 6-Cylinder Displacement: 2979 cc (3.0 Liters) Bore X Stroke: 84.0 mm x 89.6 mm Compression Ratio: 10.2:1 Performance Horsepower: 225 hp (168 kW) @ 5900 rpm Torque: 214 lb-ft (290 Nm) @ 3500 rpm Fuel System Fuel Delivery: Sequential Multi-Point Fuel Injection (Bosch Motronic) with Electronic Throttle Control (ETC). Recommended Fuel: Premium Unleaded 91 Octane or higher. 🔧 Transmission Standard Transmission Type: 5-Speed Manual (Getrag GS5-39DZ) Optional Transmission Type: 5-Speed Automatic (Steptronic) Features Clutch Type: Hydraulically actuated single dry plate clutch (Manual). Transmission Fluid Manual: BMW recommends specific manual transmission fluid (e.g., Pentosin MTF LT-2, consult manual for exact BMW PN). Transmission Fluid Automatic: Specific ATF fluid (e.g., ZF LifeguardFluid 5, consult manual for exact BMW PN). 📐 Dimensions Exterior Wheelbase: 107.3 inches (2726 mm) Overall Length: 177.4 inches (4506 mm) Overall Width: 68.5 inches (1740 mm) Overall Height: 55.7 inches (1415 mm) Weights Curb Weight: Approximately 3300-3450 lbs (1497-1565 kg) depending on transmission and options. Gross Vehicle Weight Rating: Approx. 4450...
Enthusiasts, DIY mechanics, professional repair shops seeking comprehensive technical data for the E46 generation.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Acura TL.
Key Features
Driving Dynamics:
Renowned for balanced chassis, rear-wheel drive bias, precise steering, and engaging driving experience.
Engine Powertrain:
Smooth and powerful inline-six engines, known for refinement and performance.
Build Quality:
High-quality interior materials and robust construction, typical of BMW products.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF
Delivery Method:
Instant Download
Printable:
Yes (without restriction)
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage including disassembly, assembly, torque specifications, tolerances, rebuild procedures for all E46 engines (specifically for the 330i variant).
Engine Management Electronic:
Diagnosis and repair of Engine Control Unit (ECU), fuel injection system, ignition system, emissions control systems (e.g., VANOS, DISA).
Transmission Manual:
Repair, overhaul, and adjustment procedures for manual gearboxes used in the 330i.
Transmission Automatic:
Diagnosis, repair, and fluid service for automatic transmissions fitted to the 330i.
Drivetrain:
Front and rear axle, differential, driveshafts, CV joints, and propeller shaft repair and maintenance.
Suspension System:
Front and rear suspension components, including struts, shocks, control arms, bushings, ball joints, and wheel bearings. Wheel alignment specifications.
Brake System:
Front and rear brake system components, including calipers, rotors, pads, master cylinder, ABS, DSC, and parking brake. Bleeding procedures.
Steering System:
Power steering system, steering rack, tie rods, and steering column repair and adjustment.
Electrical System:
Complete wiring diagrams, component locations, diagnosis of starter, alternator, battery, lighting, and accessory electrical systems.
Body And Chassis:
Body panel repair, door mechanisms, window regulators, convertible top operation (if applicable to specific trims), interior trim removal and installation.
Climate Control HVAC:
Air conditioning system, heater core, blower motor, climate control module diagnosis and repair.
Radiator, water pump, thermostat, coolant hoses, and cooling fan diagnosis and replacement.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, and oxygen sensors.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid level checks, brake pad inspection, tire rotation, spark plug replacement, belt inspection/replacement.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults using symptoms and repair procedures.
Component Removal Installation:
Step-by-step guides for removing and installing virtually every mechanical and electrical component on the vehicle.
Engine Rebuilding:
Comprehensive procedures for engine disassembly, cleaning, inspection, repair, and reassembly, including cylinder head work and bottom-end overhauls.
Transmission Overhaul:
Detailed instructions for the complete disassembly and reassembly of both manual and automatic transmissions.
Brake Service:
Procedures for brake pad and rotor replacement, caliper servicing, brake fluid flushing, and ABS/DSC system bleeding.
Suspension Alignment:
Specifications and procedures for wheel alignment, including camber, caster, and toe angles.
Electrical Diagnostics:
Use of diagnostic tools, interpretation of fault codes (DTCs), and tracing electrical circuits.
Body Repair:
Procedures for dent removal, panel replacement, and alignment of body panels.
Technical Depth
Depth:
Complete Factory Level Diagnostics and Repair. Covers everything from basic maintenance to complete engine and transmission rebuilds.
Diagrams Illustrations:
High-quality exploded view diagrams, schematics, and step-by-step illustrations for clarity.
Diagnostic Trouble Codes:
Includes explanations and troubleshooting steps for Diagnostic Trouble Codes (DTCs).
Torque Specifications:
Precise torque values for all fasteners and critical components.
Special Tools:
Identification and usage instructions for BMW-specific special tools required for certain procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely, given PDF format and factory origin.
Print Quality:
High quality, unrestricted printing
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
M54B30 (for 330i)
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Displacement:
2979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp (168 kW) @ 5900 rpm
Torque:
214 lb-ft (290 Nm) @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (Bosch Motronic) with Electronic Throttle Control (ETC).
Recommended Fuel:
Premium Unleaded 91 Octane or higher.
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (Getrag GS5-39DZ)
Optional
Transmission Type:
5-Speed Automatic (Steptronic)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch (Manual).
Transmission Fluid Manual:
BMW recommends specific manual transmission fluid (e.g., Pentosin MTF LT-2, consult manual for exact BMW PN).
Transmission Fluid Automatic:
Specific ATF fluid (e.g., ZF LifeguardFluid 5, consult manual for exact BMW PN).
📐 Dimensions
Exterior
Wheelbase:
107.3 inches (2726 mm)
Overall Length:
177.4 inches (4506 mm)
Overall Width:
68.5 inches (1740 mm)
Overall Height:
55.7 inches (1415 mm)
Weights
Curb Weight:
Approximately 3300-3450 lbs (1497-1565 kg) depending on transmission and options.
Gross Vehicle Weight Rating:
Approx. 4450 lbs (2018 kg)
Cargo
Trunk Volume:
11.7 cubic feet (331 Liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Likely Good (based on era and manufacturer standards for the 3 Series platform).
IIHS Frontal Offset:
Likely Acceptable or Good (based on era and manufacturer standards for the 3 Series platform).
Active Features
ABS:
Standard Anti-lock Braking System.
Dsc:
Dynamic Stability Control (includes traction control).
Tire Pressure Monitoring:
Optional, depending on market and trim.
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side-impact airbags.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners.
Chassis Construction:
High-strength steel unibody construction.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional RDS CD radios, optional navigation systems (CCC).
Speaker System:
Standard 6-speaker system, optional Harman Kardon premium audio.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assistance:
Optional rear park distance control (PDC).
Connectivity
Auxiliary Input:
Rarely standard; often added via aftermarket adapters or original BMW iPod interface.
Bluetooth:
Optional Bluetooth hands-free connectivity available on later models or as an option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, indicated by the Condition Based Service (CBS) system or owner's manual recommendation.
Spark Plug Replacement:
Around 100,000 miles for iridium spark plugs (if equipped), or consult manual for specific plug type.
Coolant Flush:
Recommended every 2-3 years or 30,000-40,000 miles.
Brake Fluid Flush:
Recommended every 2 years.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) approved synthetic oil, typically 5W-30 or 5W-40.
Engine Oil Capacity:
6.5 US quarts (6.2 liters) with filter change for M54B30.
Coolant Type:
BMW Blue Longlife-11 (G48) coolant mixed with distilled water (50/50).
Power Steering Fluid:
BMW Power Steering Fluid (CHF 11S or similar approved Pentosin product).
Known Issues
Oil Filter Housing Gasket:
Common leak point, requires replacement of the gasket.
Crankcase Ventilation System (Ccv):
Can clog and lead to oil leaks or engine issues.
Cooling System Components:
Plastic expansion tanks can crack, water pumps and thermostats can fail prematurely.
Subframe Bushings:
Rear subframe mounting points can tear or crack due to stress.
Window Regulators:
Can fail, leading to windows not operating correctly.
ABS Wheel Speed Sensors:
Can fail, triggering ABS and DSC warning lights.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Ultimate Driving Machine - focus on performance, handling, and driver engagement.
Model Evolution
E46 Introduction:
Launched in 1998 (as a 1999 model), replacing the E36 3 Series. The E46 represented a significant advancement in styling, technology, and refinement.
E46 Facelift:
Received a mid-cycle facelift (LCI) in 2001, with updated styling, headlights, taillights, and interior trim.
330I Introduction:
The 330i variant replaced the 328i in 2000/2001 with the M54 engine, offering increased displacement and power.
Production
Manufacturing Locations:
Primary production in Munich, Germany, with additional assembly in various international locations.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E46 3 Series platform, including variants like the 330i, was frequently recognized on Car and Driver's 10Best lists during its production run for its outstanding driving dynamics.
Ward S 10Best Engines:
The M54 inline-six engine family, including the M54B30, was often lauded and recognized by Ward's AutoWorld for its smoothness, power, and efficiency.
Ratings
Consumer Reports:
Generally rated well for performance and reliability, though specific model years or components might have had notable issues identified by consumer organizations.
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