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BMW 330i 2003 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 330i Year: 2003 Chassis Code: E46 Market Segment: Compact Executive Car 👋 Introduction Market Position Market Niche: Premium compact executive sedan, known for sporty driving dynamics and sophisticated engineering Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS Key Features Driving Dynamics: Renowned for balanced chassis, rear-wheel-drive platform, and engaging handling Engine Performance: Smooth and powerful inline-six engine offering a blend of performance and refinement Build Quality: High standard of materials and construction typical of BMW vehicles 📋 Manual Details Coverage Areas Engine Coverage: All Gasoline Engines for 330i (M54B30) Transmission Coverage: All Transmission Types (5-Speed Manual, 5-Speed Automatic) Trim Level Coverage: All Trim Levels Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, diagnosis, repair, overhaul (e.g., cylinder head, block, pistons, crankshaft, camshafts, valve train) Engine Management And Diagnostics: Fuel injection system, ignition system, emissions control, sensor diagnostics, DME (Digital Motor Electronics) troubleshooting, OBD-II diagnostics, fault code retrieval and interpretation Transmission And Drivetrain: Manual and automatic transmission repair, clutch system, driveshaft, differential, axles, wheel bearings Suspension And Steering: Front and rear suspension components (struts, shocks, control arms, bushings, ball joints), power steering system, steering rack Brakes: Brake system diagnosis, repair, bleeding, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake pad and rotor replacement, brake line service Electrical Systems: Wiring diagrams, battery, charging system, starter, lighting, instrumentation, power windows, locks, mirrors, HVAC controls, SRS (Supplemental Restraint System) / Airbag system Body And Chassis: Body panel repair, door mechanisms, interior trim, glass replacement, convertible top mechanisms (if applicable), structural components Heating Ventilation And Air Conditioning HVAC: AC system diagnosis and repair, refrigerant handling, blower motor, heater core, climate control unit Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid level checks and top-offs Troubleshooting Guides: Diagnostic flowcharts, symptom-based troubleshooting for various vehicle systems Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment Diagnostic Procedures: Utilizing diagnostic tools and interpreting data for accurate problem identification Technical Specifications And Data: Torque specifications, clearances, fluid capacities, wiring diagrams, component identification Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Print Quality Image Resolution: High-resolution diagrams and illustrations for clarity Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M54B30 Engine Type: 3.0L Naturally Aspirated Inline-6 Displacement: 2979 cc (181.8 cu in) Bore X Stroke: 84.0 mm x 89.6 mm (3.31 in x 3.53 in) Compression Ratio: 10.2:1 Performance Horsepower: 225 hp @ 5900 rpm (SAE Net) Torque: 214 lb-ft @ 3500 rpm (SAE Net) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI), Bosch Motronic DME Fuel Type: Premium Unleaded (91 octane or higher recommended) Engine Management Ignition System: Distributorless Ignition System (DIS) with individual ignition coils 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual (Getrag 260/5) Optional Optional Transmission Type: 5-Speed Steptronic Automatic (GM 5L40-E) Features Automatic Transmission Features: Tiptronic manual shifting mode, adaptive shift logic Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (or equivalent) Automatic Transmission Fluid: Esso/Mobil JWS 3309 (ATF LT 71141) 📐 Dimensions Exterior Length: 4524 mm (178.1 in) Width: 1739 mm (68.5 in) Height: 1415 mm (55.7 in) Wheelbase: 2760 mm (108.7 in) Weights Curb Weight Manual: Approx. 1540 kg (3395 lbs) Curb Weight Automatic: Approx. 1570 kg (3461 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star NHTSA Front Impact Passenger: 5-Star IIHS Front Offset Crash Test: Good Active Features Standard Safety Features: ABS, DSC, Traction Control (ASC+T) Passive Features Airbags: Frontal airbags (driver and passenger), side airbags, head protection system (optional/standard on some trims) Seatbelts: 3-point inertia-reel seatbelts with pretensioners and force limiters 💡 Technology Features Infotainment Infotainment System: BMW Professional Radio, optional CD changer, optional navigation system (CCC). Speaker System: Standard 10-speaker HiFi system, optional Harman Kardon Logic 7 surround sound. Driver Assistance Driver Assistance Features: Parking Distance Control (PDC) sensors, Cruise Control. Connectivity Connectivity Options: Optional Bluetooth hands-free system, optional cellular phone preparation. 🔧 Maintenance Service Intervals Oil Change Interval: Variable Service Interval Indicator (VSI) system; typically 10,000-15,000 miles or annually, depending on driving conditions. Engine Oil Filter Part Number: Mann-Filter HU831/1 (or equivalent OEM) Engine Air Filter Part Number: Mann-Filter C35150 (or equivalent OEM) Cabin Air Filter Part Number: Mann-Filter CU2538 (or equivalent OEM) Spark Plug Replacement Interval: Approximately 60,000 miles (NGK BKR6EQUP or equivalent) Fluid Specifications Engine Oil Specification: BMW Longlife-01 (LL-01) Synthetic Oil, SAE 0W-30 or 5W-30 Engine Oil Capacity: 6.5 liters (6.9 US quarts) Coolant Specification: BMW Blue Antifreeze/Coolant (G48) or equivalent, mixed...
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SKU: 434291
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Etiquetas: 2003 330i BMW Car Cars Misc
BMW 330i 2003 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
330i
Year:
2003
Chassis Code:
E46
Market Segment:
Compact Executive Car
👋 Introduction
Market Position
Market Niche:
Premium compact executive sedan, known for sporty driving dynamics and sophisticated engineering
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS
Key Features
Driving Dynamics:
Renowned for balanced chassis, rear-wheel-drive platform, and engaging handling
Engine Performance:
Smooth and powerful inline-six engine offering a blend of performance and refinement
Build Quality:
High standard of materials and construction typical of BMW vehicles
📋 Manual Details
Coverage Areas
Engine Coverage:
All Gasoline Engines for 330i (M54B30)
Transmission Coverage:
All Transmission Types (5-Speed Manual, 5-Speed Automatic)
Trim Level Coverage:
All Trim Levels
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, diagnosis, repair, overhaul (e.g., cylinder head, block, pistons, crankshaft, camshafts, valve train)
Engine Management And Diagnostics:
Fuel injection system, ignition system, emissions control, sensor diagnostics, DME (Digital Motor Electronics) troubleshooting, OBD-II diagnostics, fault code retrieval and interpretation
Transmission And Drivetrain:
Manual and automatic transmission repair, clutch system, driveshaft, differential, axles, wheel bearings
Suspension And Steering:
Front and rear suspension components (struts, shocks, control arms, bushings, ball joints), power steering system, steering rack
Brakes:
Brake system diagnosis, repair, bleeding, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake pad and rotor replacement, brake line service
Electrical Systems:
Wiring diagrams, battery, charging system, starter, lighting, instrumentation, power windows, locks, mirrors, HVAC controls, SRS (Supplemental Restraint System) / Airbag system
Body And Chassis:
Body panel repair, door mechanisms, interior trim, glass replacement, convertible top mechanisms (if applicable), structural components
Heating Ventilation And Air Conditioning HVAC:
AC system diagnosis and repair, refrigerant handling, blower motor, heater core, climate control unit
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid level checks and top-offs
Troubleshooting Guides:
Diagnostic flowcharts, symptom-based troubleshooting for various vehicle systems
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment
Diagnostic Procedures:
Utilizing diagnostic tools and interpreting data for accurate problem identification
Technical Specifications And Data:
Torque specifications, clearances, fluid capacities, wiring diagrams, component identification
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
3.0L Naturally Aspirated Inline-6
Displacement:
2979 cc (181.8 cu in)
Bore X Stroke:
84.0 mm x 89.6 mm (3.31 in x 3.53 in)
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 5900 rpm (SAE Net)
Torque:
214 lb-ft @ 3500 rpm (SAE Net)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI), Bosch Motronic DME
Fuel Type:
Premium Unleaded (91 octane or higher recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with individual ignition coils
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual (Getrag 260/5)
Optional
Optional Transmission Type:
5-Speed Steptronic Automatic (GM 5L40-E)
Features
Automatic Transmission Features:
Tiptronic manual shifting mode, adaptive shift logic
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent)
Automatic Transmission Fluid:
Esso/Mobil JWS 3309 (ATF LT 71141)
📐 Dimensions
Exterior
Length:
4524 mm (178.1 in)
Width:
1739 mm (68.5 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2760 mm (108.7 in)
Weights
Curb Weight Manual:
Approx. 1540 kg (3395 lbs)
Curb Weight Automatic:
Approx. 1570 kg (3461 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
IIHS Front Offset Crash Test:
Good
Active Features
Standard Safety Features:
ABS, DSC, Traction Control (ASC+T)
Passive Features
Airbags:
Frontal airbags (driver and passenger), side airbags, head protection system (optional/standard on some trims)
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
Infotainment System:
BMW Professional Radio, optional CD changer, optional navigation system (CCC).
Speaker System:
Standard 10-speaker HiFi system, optional Harman Kardon Logic 7 surround sound.
Driver Assistance
Driver Assistance Features:
Parking Distance Control (PDC) sensors, Cruise Control.
Connectivity
Connectivity Options:
Optional Bluetooth hands-free system, optional cellular phone preparation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval Indicator (VSI) system; typically 10,000-15,000 miles or annually, depending on driving conditions.
Engine Oil Filter Part Number:
Mann-Filter HU831/1 (or equivalent OEM)
Engine Air Filter Part Number:
Mann-Filter C35150 (or equivalent OEM)
Cabin Air Filter Part Number:
Mann-Filter CU2538 (or equivalent OEM)
Spark Plug Replacement Interval:
Approximately 60,000 miles (NGK BKR6EQUP or equivalent)
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) Synthetic Oil, SAE 0W-30 or 5W-30
Engine Oil Capacity:
6.5 liters (6.9 US quarts)
Coolant Specification:
BMW Blue Antifreeze/Coolant (G48) or equivalent, mixed 50/50 with distilled water
Brake Fluid Specification:
DOT 4 (BMW High Performance Brake Fluid)
Known Issues
Common Issues Engine:
CCV (Crankcase Ventilation) system failure, VANOS (Variable Valve Timing) solenoid issues, oil leaks from valve cover gasket and oil pan gasket, thermostat housing leaks.
Common Issues Suspension:
Worn control arm bushings, rear shock mount failures, strut bearing wear.
Common Issues Electrical:
ABS/DSC module failures, window regulator issues, blower motor resistor failure, coolant level sensor faults.
Common Issues Drivetrain:
Clutch wear (manual transmission), automatic transmission 'clunk' or harsh shifts, differential seal leaks.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
Bayerische Motoren Werke AG, renowned for producing high-performance luxury vehicles with a focus on driving pleasure.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) marked a significant evolution for the 3 Series, refining its predecessor's strengths with improved aerodynamics, chassis dynamics, and interior comfort.
Production
Production Period:
E46 330i models produced from late 2000 through the 2006 model year.
Manufacturing Locations:
Primary manufacturing at BMW's Munich plant, with additional facilities in Germany, South Africa, and Austria.
🏆 Awards & Recognition
Recognitions
Ward Best Engines Award:
The M54 engine family (including the 3.0L variant) received multiple Ward's 10 Best Engines awards for its smoothness, power delivery, and efficiency.
Ratings
Car And Driver 10Best:
The E46 3 Series, including the 330i, was a frequent recipient of Car and Driver's 10Best awards during its production run.
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