🏷️ Basic Information Identification Make: BMW Model: 528i Year: 2001 Codes Chassis Code: E39 Engine Code Family: M52TU 👋 Introduction Market Position Segment: Executive/Luxury Mid-size Sedan Target Audience: Owners seeking in-depth DIY repair and maintenance knowledge Competitive Analysis Competitors 2001: Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type Key Features Vehicle Driving Dynamics: Renowned BMW 'Ultimate Driving Machine' handling and ride comfort Powertrain: Smooth and powerful M52TU inline-6 engine Interior Appointments: High-quality materials, driver-focused cockpit 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: M52TU 2.8L Inline-6 (DOHC, 24 valves) Engine Management: DME MS43, VANOS system operation and repair Transmission Manual: Getrag 6-speed manual transmission Transmission Automatic: GM 5L40-E 5-speed automatic transmission Drivetrain: Rear-wheel drive, differential, driveshafts, CV joints Suspension: Front strut/control arm, rear multi-link, springs, dampers, bushings Steering: Hydraulic power steering system, steering rack, pump Brakes: Front and rear disc brakes, ABS, DSC (Dynamic Stability Control), EBD Electrical System: 12V battery, alternator, starter motor, fuses, relays, wiring diagrams Lighting: Headlights, taillights, interior lighting, bulb replacement HVAC: Air conditioning, heater core, blower motor, climate control system Interior: Seats, dashboard, door panels, trim components Bodywork: Exterior panels, bumpers, doors, hood, trunk, glass, seals Fuel System: Fuel pump, injectors, fuel filter, fuel tank Cooling System: Radiator, thermostat, water pump, coolant hoses, expansion tank Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt replacement Diagnostics: Troubleshooting common faults, using diagnostic scan tools (generic and BMW specific) Repair: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement Rebuild: Detailed procedures for major component overhauls Refurbish: Cosmetic and mechanical restoration guidance Restoration: Comprehensive guidance for bringing a vehicle back to original specifications Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Diagnostic Coverage: Detailed fault code explanations and diagnostic flowcharts Torque Specifications: Specific torque values for all critical fasteners Electrical Diagrams: High-quality, detailed wiring diagrams for all vehicle systems 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-searchable) Printable: Yes Print Quality Resolution: High-resolution (suitable for digital viewing and printing) Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-6 Cylinder Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 10.2:1 Valvetrain: Double Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (Variable Valve Timing) Performance Horsepower: 193 hp @ 5500 rpm Torque: 206 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Cooling System Coolant Capacity: Approx. 8.5 Liters (8.9 US Quarts) Lubrication Oil Capacity: Approx. 6.5 Liters (6.8 US Quarts) with filter Recommended Oil Viscosity: SAE 5W-30 Synthetic (BMW LL-01 approved) 🔧 Transmission Standard Transmission Type: 5-speed Manual (Getrag S5D 250G) Optional Transmission Type: 5-speed Automatic (GM 5L40-E) Features Automatic Modes: Steptronic manual shift control Fluid Specifications Manual Transmission Fluid: SAE 75W-90 Synthetic Gear Oil (BMW MTF LT-2) Automatic Transmission Fluid: Dexron III/Mercon (BMW P/N 83 22 0 024 359 or equivalent) 📐 Dimensions Exterior Length: 188.2 inches (4780 mm) Width: 71.1 inches (1806 mm) Height: 57.1 inches (1450 mm) Wheelbase: 113.4 inches (2881 mm) Front Track: 60.1 inches (1527 mm) Rear Track: 59.6 inches (1514 mm) Weights Curb Weight: Approximately 3571 lbs (1620 kg) for manual transmission Gross Vehicle Weight Rating: Approximately 4500 lbs (2041 kg) Towing Capacity: Not specified/intended for towing Cargo Trunk Volume: 14.1 cubic feet (399 liters) 🛡️ Safety Features Ratings NHTSA Front Impact: 4 stars (driver and passenger) NHTSA Side Impact: 4 stars (front and rear passengers) Active Features Stability Control: Standard Dynamic Stability Control (DSC) Traction Control: Standard Automatic Stability Control (ASC+T) on some models Brake Assist: Standard Electronic Brake-force Distribution (EBD) Passive Features Airbags: Front airbags, optional side-impact airbags Seatbelts: 3-point inertia-reel seatbelts with pretensioners and force limiters Chassis Design: High-strength steel body structure 💡 Technology Features Infotainment Head Unit: BMW Business CD or Professional RDS radio, optional navigation system (Mk III/Mk IV) Speaker System: Standard 10-speaker system, optional Harman Kardon premium audio Driver Assistance Parking Sensors: Optional Park Distance Control (PDC) Cruise Control: Standard electronic cruise control Connectivity Cellular Integration: Optional Bluetooth preparation and cellular phone integration 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system, typically 7,500-15,000 miles or annually, whichever comes first Engine Air Filter: Every 30,000 miles or as indicated by CBS Cabin Air Filter: Every 15,000 miles or annually Spark Plugs: Every 100,000 miles (platinum/iridium type) Coolant Flush: Every 2-4 years or 30,000-60,000 miles Brake Fluid Flush: Every 2 years Fluid Specifications Power Steering Fluid: ATF Dexron III/Mercon (BMW P/N 81 22 9 407 764 or equivalent) Brake Fluid: DOT 4 (BMW P/N...