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BMW 7 Series 740 1988-1994 Workshop Service Repair Manual

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Basic Information Identification Make: BMW Model: 7 Series Model Variant: 740 Generation: E32 Codes Chassis Code: E32 Engine Code Range: M60B40 Introduction Market Position Segment: Luxury Sedan Competitive Analysis Competitors: Mercedes-Benz S-Class (W126/W140), Lexus LS400, Jaguar XJ Key Features Design Philosophy: The E32 7 Series was BMW's flagship luxury sedan, emphasizing advanced technology, refined driving dynamics, and superior comfort. Target Audience: Affluent individuals seeking a sophisticated and high-performance European luxury vehicle. Manual Details Coverage Areas Covered Model Years: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Page Count Total Pages: 980 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component repair, timing, sealing Engine Management: DME (Digital Motor Electronics), sensors, actuators, troubleshooting Fuel System: Fuel injection, pump, injectors, fuel pressure regulation Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Exhaust System: Manifolds, catalytic converter, mufflers, emissions control Transmission Manual: Removal, installation, clutch, internal repairs Transmission Automatic: Removal, installation, torque converter, valve body, internal adjustments Drivetrain And Axles: Driveshafts, CV joints, differential, rear axle components Suspension Front: Control arms, ball joints, strut assembly, bushings, alignment Suspension Rear: Trailing arms, subframe, shock absorbers, springs, alignment Steering System: Power steering pump, rack and pinion, steering column, linkages Brake System Front: Calipers, rotors, pads, brake lines, ABS components Brake System Rear: Calipers, rotors, pads, parking brake mechanism, brake lines Electrical System: Battery, alternator, starter, wiring diagrams, fuses, relays Lighting System: Headlights, taillights, interior lights, bulb types Climate Control: HVAC system, blower motor, A/C compressor, heater core, controls Body And Chassis: Body panels, doors, windows, locks, sunroof, structural components Interior: Seats, dashboard, trim panels, safety restraints Wheels And Tires: Tire pressure, rotation, wheel balancing, specifications Procedures Included Maintenance: Scheduled maintenance, fluid checks, filter replacements Troubleshooting: Diagnosis of common problems, fault code interpretation Repair: Step-by-step repair procedures for all major components Disassembly Assembly: Detailed procedures for component removal and reinstallation Adjustment: Precise adjustment procedures for various systems Installation: Correct installation procedures for replacement parts and components Technical Depth Depth: Comprehensive, from basic maintenance to complete engine rebuilds and diagnostics Illustrations: Pictorial diagrams, exploded views, drawings, and photos Special Tools: Identification and usage of required special service tools Tightening Torques: Explicit torque specifications for all critical fasteners Wear Limits: Specifications for allowable wear limits on components Wiring Diagrams: Detailed electrical wiring schematics included Manual Specifications File Format Compatibility: Windows, Mac, Linux OS Print Quality Printability: Yes, all pages are printable Binding Type Binding: Digital Download (PDF) Paper Type Paper Quality Digital: High-resolution digital pages Software Requirement Reader Software: Adobe Reader Engine Specifications Primary Engine Engine Type: V8, naturally aspirated Engine Code: M60B40 Displacement: 3982 cc (4.0 Liters) Performance Horsepower: 282 hp @ 5800 rpm Torque: 295 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) Construction Block Material: Aluminum Cylinder Head Material: Aluminum Transmission Standard Transmission Type: 5-speed manual (limited availability on 740) Optional Transmission Type: 4-speed automatic (Steptronic on later models) Features Automatic Features: Adaptive shift logic, torque converter lock-up Dimensions Exterior Length: approx. 5024 mm (197.8 in) Width: approx. 1800 mm (70.9 in) Height: approx. 1400 mm (55.1 in) Weights Curb Weight: approx. 1750-1850 kg (3858-4079 lbs) Gross Vehicle Weight Rating: Refer to vehicle VIN plate Safety Features Ratings Crash Test Data: Limited official testing data from this era; relies on internal BMW testing and industry standards. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional ASC (Automatic Stability Control) Passive Features Airbags: Driver's airbag (standard), optional passenger airbag Seatbelts: Three-point inertia-reel seatbelts with pretensioners Body Structure: Reinforced safety cell, crumple zones Technology Features Infotainment Audio System: Premium sound systems available, often with cassette player and radio. Navigation: Optional early GPS navigation systems (BMW Professional Navigation). Driver Assistance Cruise Control: Standard electronic cruise control. Parking Assist: Optional rear park distance control (PDC) on later models. Connectivity Phone Integration: Optional car phone integration was available. Maintenance Service Intervals Oil Change: Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, depending on driving conditions. Spark Plugs: Refer to manual for specific interval, often around 30,000-60,000 miles (48,000-96,000 km) depending on type. Coolant Flush: Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km) Fluid Specifications Engine Oil: Refer to manual; typically BMW High Performance Synthetic SAE 5W-30 or 5W-40, API SG/SH or ACEA A2/A3. Capacity approx. 6.5 liters. Coolant: BMW Blue Antifreeze/Coolant (G48 type) or equivalent, mixed 50/50 with distilled water. Brake Fluid: DOT 4, BMW Super DOT 4 Transmission Fluid Auto: BMW LT-2 or ZF Lifeguardfluid 5. Refer to manual for exact specification. Known Issues Common Problems: Coil pack failure, VANOS issues (on M60B40, although less prevalent than later M62), radiator leaks, ABS sensor failures, window regulator issues, door handle microswitches, heater control valve leaks. Maintenance Philosophy Preventative Maintenance: Strict...
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SKU: 162646
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BMW 7 Series 740 1988-1994 Workshop Service Repair Manual
Basic Information
Identification
Make: BMW
Model: 7 Series
Model Variant: 740
Generation: E32
Codes
Chassis Code: E32
Engine Code Range: M60B40
Introduction
Market Position
Segment: Luxury Sedan
Competitive Analysis
Competitors: Mercedes-Benz S-Class (W126/W140), Lexus LS400, Jaguar XJ
Key Features
Design Philosophy: The E32 7 Series was BMW's flagship luxury sedan, emphasizing advanced technology, refined driving dynamics, and superior comfort.
Target Audience: Affluent individuals seeking a sophisticated and high-performance European luxury vehicle.
Manual Details
Coverage Areas
Covered Model Years: 1988, 1989, 1990, 1991, 1992, 1993, 1994
Page Count
Total Pages: 980
Manual Type
Type: Workshop Service Repair Manual
Language
Language: English
Format
File Format: PDF
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul, component repair, timing, sealing
Engine Management: DME (Digital Motor Electronics), sensors, actuators, troubleshooting
Fuel System: Fuel injection, pump, injectors, fuel pressure regulation
Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications
Exhaust System: Manifolds, catalytic converter, mufflers, emissions control
Transmission Manual: Removal, installation, clutch, internal repairs
Transmission Automatic: Removal, installation, torque converter, valve body, internal adjustments
Drivetrain And Axles: Driveshafts, CV joints, differential, rear axle components
Suspension Front: Control arms, ball joints, strut assembly, bushings, alignment
Suspension Rear: Trailing arms, subframe, shock absorbers, springs, alignment
Steering System: Power steering pump, rack and pinion, steering column, linkages
Brake System Front: Calipers, rotors, pads, brake lines, ABS components
Brake System Rear: Calipers, rotors, pads, parking brake mechanism, brake lines
Electrical System: Battery, alternator, starter, wiring diagrams, fuses, relays
Lighting System: Headlights, taillights, interior lights, bulb types
Climate Control: HVAC system, blower motor, A/C compressor, heater core, controls
Body And Chassis: Body panels, doors, windows, locks, sunroof, structural components
Interior: Seats, dashboard, trim panels, safety restraints
Wheels And Tires: Tire pressure, rotation, wheel balancing, specifications
Procedures Included
Maintenance: Scheduled maintenance, fluid checks, filter replacements
Troubleshooting: Diagnosis of common problems, fault code interpretation
Repair: Step-by-step repair procedures for all major components
Disassembly Assembly: Detailed procedures for component removal and reinstallation
Adjustment: Precise adjustment procedures for various systems
Installation: Correct installation procedures for replacement parts and components
Technical Depth
Depth: Comprehensive, from basic maintenance to complete engine rebuilds and diagnostics
Illustrations: Pictorial diagrams, exploded views, drawings, and photos
Special Tools: Identification and usage of required special service tools
Tightening Torques: Explicit torque specifications for all critical fasteners
Wear Limits: Specifications for allowable wear limits on components
Wiring Diagrams: Detailed electrical wiring schematics included
Manual Specifications
File Format
Compatibility: Windows, Mac, Linux OS
Print Quality
Printability: Yes, all pages are printable
Binding Type
Binding: Digital Download (PDF)
Paper Type
Paper Quality Digital: High-resolution digital pages
Software Requirement
Reader Software: Adobe Reader
Engine Specifications
Primary Engine
Engine Type: V8, naturally aspirated
Engine Code: M60B40
Displacement: 3982 cc (4.0 Liters)
Performance
Horsepower: 282 hp @ 5800 rpm
Torque: 295 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery: Bosch Motronic Electronic Fuel Injection
Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher)
Construction
Block Material: Aluminum
Cylinder Head Material: Aluminum
Transmission
Standard
Transmission Type: 5-speed manual (limited availability on 740)
Optional
Transmission Type: 4-speed automatic (Steptronic on later models)
Features
Automatic Features: Adaptive shift logic, torque converter lock-up
Dimensions
Exterior
Length: approx. 5024 mm (197.8 in)
Width: approx. 1800 mm (70.9 in)
Height: approx. 1400 mm (55.1 in)
Weights
Curb Weight: approx. 1750-1850 kg (3858-4079 lbs)
Gross Vehicle Weight Rating: Refer to vehicle VIN plate
Safety Features
Ratings
Crash Test Data: Limited official testing data from this era; relies on internal BMW testing and industry standards.
Active Features
ABS: Standard Anti-lock Braking System (ABS)
Traction Control: Optional ASC (Automatic Stability Control)
Passive Features
Airbags: Driver's airbag (standard), optional passenger airbag
Seatbelts: Three-point inertia-reel seatbelts with pretensioners
Body Structure: Reinforced safety cell, crumple zones
Technology Features
Infotainment
Audio System: Premium sound systems available, often with cassette player and radio.
Navigation: Optional early GPS navigation systems (BMW Professional Navigation).
Driver Assistance
Cruise Control: Standard electronic cruise control.
Parking Assist: Optional rear park distance control (PDC) on later models.
Connectivity
Phone Integration: Optional car phone integration was available.
Maintenance
Service Intervals
Oil Change: Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, depending on driving conditions.
Spark Plugs: Refer to manual for specific interval, often around 30,000-60,000 miles (48,000-96,000 km) depending on type.
Coolant Flush: Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km)
Fluid Specifications
Engine Oil: Refer to manual; typically BMW High Performance Synthetic SAE 5W-30 or 5W-40, API SG/SH or ACEA A2/A3. Capacity approx. 6.5 liters.
Coolant: BMW Blue Antifreeze/Coolant (G48 type) or equivalent, mixed 50/50 with distilled water.
Brake Fluid: DOT 4, BMW Super DOT 4
Transmission Fluid Auto: BMW LT-2 or ZF Lifeguardfluid 5. Refer to manual for exact specification.
Known Issues
Common Problems: Coil pack failure, VANOS issues (on M60B40, although less prevalent than later M62), radiator leaks, ABS sensor failures, window regulator issues, door handle microswitches, heater control valve leaks.
Maintenance Philosophy
Preventative Maintenance: Strict adherence to service schedules and prompt attention to unusual noises or performance changes are crucial for longevity.
Vehicle History
Brand Heritage
Brand Focus: BMW's reputation for building sporty luxury cars with excellent driving dynamics.
Model Evolution
Predecessor: BMW E23 7 Series
Successor: BMW E38 7 Series
Production
Production Years: 1986-1994
Manufacturing Location: Dingolfing, Germany
Awards & Recognition
Recognitions
Automotive Journalism Awards: While specific awards for the 740 model may not be widely cataloged, the E32 generation was generally well-received for its technological advancements and luxury appointments by automotive press of its time.
Ratings
Reliability Reputation: Generally considered reliable when properly maintained, though complex systems require specialized attention.
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