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BMW E46 M3 323i 325i 325xi 328i 330i 330xi Sedan Coupe Convertible Sport Wagon 1999-2005 Service Repair Manual 2000 2001 2002 2003 2004

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🏷️ Basic Information Identification Make: BMW Model: 3 Series (E46) Model Variant: M3, 323i, 325i, 325xi, 328i, 330i, 330xi Body Styles Covered: Sedan, Coupe, Convertible, Sport Wagon (Touring) Generation Generation: E46 Codes Chassis Code: E46 👋 Introduction Market Position Market Segment: Premium Sport Sedan/Coupe/Convertible/Wagon, known for its driving dynamics and luxury. Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35, Jaguar XJ. Key Features Driving Dynamics: Renowned for its balanced chassis, precise steering, and powerful engines, especially the M3 variant. Engine Options: Wide range of inline-six engines, including the high-performance S54 in the M3. Build Quality: Typical BMW build quality with a focus on driver engagement and premium materials. 📋 Manual Details Coverage Areas Covered Years: 1999-2005 Specific Years Highlighted: 2000, 2001, 2002, 2003, 2004 Page Count Estimated Page Count: High (likely 1000+ pages for full coverage) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, component testing, timing systems, lubrication, cooling, fuel delivery, emissions control. Engine Electrical: Ignition system, starter, alternator, sensors (crankshaft, camshaft, oxygen, knock, etc.), ECU diagnosis and programming. Transmission Manual: Clutch system, gearbox overhaul, shift linkage, fluid specifications, repair procedures for 5-speed and 6-speed manual transmissions. Transmission Automatic: ATF specifications, fluid change procedures, torque converter, valve body diagnosis, electronic control module interaction, repair procedures for Steptronic transmissions. Drivetrain: Driveshafts, CV joints, differential (rear axle), xDrive (AWD) system components and service, wheel bearings. Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, anti-roll bars, alignment procedures, M Sport suspension. Steering: Power steering system, steering rack, steering column, hydraulic fluid specifications, alignment. Brakes: Brake fluid type and bleeding procedures, ABS system, DSC (Dynamic Stability Control), brake pad and rotor replacement, caliper service, parking brake. Electrical System: Wiring diagrams, fuse box locations, relay identification, lighting system, power windows, mirrors, seats, climate control blower motor, wipers. Body And Chassis: Body panel removal and installation, door mechanisms, convertible top operation and repair, chassis and frame components, rust prevention and repair. Comfort And Climate Control: HVAC system, A/C refrigerant and service, climate control module diagnosis, seat heaters, sunroof operation. Diagnostics: OBD-II diagnostic trouble codes (DTCs), scan tool usage, common diagnostic procedures for various systems. Procedures Included Routine Maintenance: Oil change intervals and specifications, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, brake fluid replacement. Major Repairs: Engine rebuilds, transmission rebuilds, suspension component replacement, steering system overhaul, brake system overhauls. Troubleshooting: Step-by-step diagnostic flowcharts for common problems (e.g., no-start, poor running, electrical issues). Component Replacement: Detailed instructions for replacing individual parts such as alternators, starters, water pumps, fuel injectors, mass airflow sensors. Technical Specifications: Torque specifications for critical fasteners, engine timing procedures, valve adjustment (if applicable), wheel alignment settings. Wiring Diagrams: Comprehensive electrical schematics for all major systems. Emissions Control: Diagnosis and repair of EVAP systems, EGR systems, catalytic converters. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for searchability and easy navigation. Print Quality Digital Quality: High-resolution images, clear diagrams, and searchable text. Binding Type Physical Equivalent Binding: If printed, typically spiral-bound or perfect-bound for durability. Paper Type Physical Equivalent Paper: Durable, glossy paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine M3 Engine: S54B32 - 3.2L Inline-6 323I/325I/325Xi Engine: M52TU B25/B28 - 2.5L / 2.8L Inline-6 328I Engine: M52TU B28 - 2.8L Inline-6 330I/330Xi Engine: M54 B30 - 3.0L Inline-6 Performance M3 Horsepower: 333 hp @ 7900 rpm M3 Torque: 262 lb-ft @ 4900 rpm 325I Horsepower: 184 hp @ 6000 rpm (M52TU B25) 325I Torque: 175 lb-ft @ 3500 rpm (M52TU B25) 328I Horsepower: 193 hp @ 5500 rpm (M52TU B28) 328I Torque: 206 lb-ft @ 3400 rpm (M52TU B28) 330I Horsepower: 225 hp @ 5900 rpm (M54 B30) 330I Torque: 214 lb-ft @ 3500 rpm (M54 B30) Fuel System M3 Fuel System: Sequential Multi-Point Fuel Injection (SFI), individual throttle bodies. Non-M Engine Fuel System: Sequential Electronic Fuel Injection (SEFI). Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48 specification) or equivalent ethylene glycol-based with silicate inhibitors. Lubrication Engine Oil Type: BMW Longlife-01 (LL-01) certified synthetic oil, typically 0W-40 or 5W-40 for M3, 5W-30 or 5W-40 for non-M models. Check owner's manual for exact spec. 🔧 Transmission Standard M3 Standard Transmission: 6-speed Manual (Getrag 420G) Non-M Standard Transmission: 5-speed Manual (ZF S5D) Optional M3 Optional Transmission: 6-speed SMG II (Sequential Manual Gearbox II) Non-M Optional Transmission: 5-speed Automatic (GM A5S360R/R/Z/R, Steptronic) Features Transmission Fluid (Manual): BMW MTF LT-2 or equivalent (e.g., Red Line MTL). Transmission Fluid (Automatic): BMW ATF LT-2 or equivalent (e.g., Pentosin ATF1). 📐 Dimensions Exterior Sedan Wheelbase: Approx. 108.7 inches (2761 mm) Coupe Wheelbase: Approx. 107.4 inches (2728 mm)...
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BMW E46 M3 323i 325i 325xi 328i 330i 330xi Sedan Coupe Convertible Sport Wagon 1999-2005 Service Repair Manual 2000 2001 2002 2003 2004
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series (E46)
Model Variant:
M3, 323i, 325i, 325xi, 328i, 330i, 330xi
Body Styles Covered:
Sedan, Coupe, Convertible, Sport Wagon (Touring)
Generation
Generation:
E46
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Market Segment:
Premium Sport Sedan/Coupe/Convertible/Wagon, known for its driving dynamics and luxury.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35, Jaguar XJ.
Key Features
Driving Dynamics:
Renowned for its balanced chassis, precise steering, and powerful engines, especially the M3 variant.
Engine Options:
Wide range of inline-six engines, including the high-performance S54 in the M3.
Build Quality:
Typical BMW build quality with a focus on driver engagement and premium materials.
📋 Manual Details
Coverage Areas
Covered Years:
1999-2005
Specific Years Highlighted:
2000, 2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
High (likely 1000+ pages for full coverage)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, component testing, timing systems, lubrication, cooling, fuel delivery, emissions control.
Engine Electrical:
Ignition system, starter, alternator, sensors (crankshaft, camshaft, oxygen, knock, etc.), ECU diagnosis and programming.
Transmission Manual:
Clutch system, gearbox overhaul, shift linkage, fluid specifications, repair procedures for 5-speed and 6-speed manual transmissions.
Transmission Automatic:
ATF specifications, fluid change procedures, torque converter, valve body diagnosis, electronic control module interaction, repair procedures for Steptronic transmissions.
Drivetrain:
Driveshafts, CV joints, differential (rear axle), xDrive (AWD) system components and service, wheel bearings.
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, anti-roll bars, alignment procedures, M Sport suspension.
Steering:
Power steering system, steering rack, steering column, hydraulic fluid specifications, alignment.
Brakes:
Brake fluid type and bleeding procedures, ABS system, DSC (Dynamic Stability Control), brake pad and rotor replacement, caliper service, parking brake.
Electrical System:
Wiring diagrams, fuse box locations, relay identification, lighting system, power windows, mirrors, seats, climate control blower motor, wipers.
Body And Chassis:
Body panel removal and installation, door mechanisms, convertible top operation and repair, chassis and frame components, rust prevention and repair.
Comfort And Climate Control:
HVAC system, A/C refrigerant and service, climate control module diagnosis, seat heaters, sunroof operation.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), scan tool usage, common diagnostic procedures for various systems.
Procedures Included
Routine Maintenance:
Oil change intervals and specifications, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, brake fluid replacement.
Major Repairs:
Engine rebuilds, transmission rebuilds, suspension component replacement, steering system overhaul, brake system overhauls.
Troubleshooting:
Step-by-step diagnostic flowcharts for common problems (e.g., no-start, poor running, electrical issues).
Component Replacement:
Detailed instructions for replacing individual parts such as alternators, starters, water pumps, fuel injectors, mass airflow sensors.
Technical Specifications:
Torque specifications for critical fasteners, engine timing procedures, valve adjustment (if applicable), wheel alignment settings.
Wiring Diagrams:
Comprehensive electrical schematics for all major systems.
Emissions Control:
Diagnosis and repair of EVAP systems, EGR systems, catalytic converters.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for searchability and easy navigation.
Print Quality
Digital Quality:
High-resolution images, clear diagrams, and searchable text.
Binding Type
Physical Equivalent Binding:
If printed, typically spiral-bound or perfect-bound for durability.
Paper Type
Physical Equivalent Paper:
Durable, glossy paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
M3 Engine:
S54B32 - 3.2L Inline-6
323I/325I/325Xi Engine:
M52TU B25/B28 - 2.5L / 2.8L Inline-6
328I Engine:
M52TU B28 - 2.8L Inline-6
330I/330Xi Engine:
M54 B30 - 3.0L Inline-6
Performance
M3 Horsepower:
333 hp @ 7900 rpm
M3 Torque:
262 lb-ft @ 4900 rpm
325I Horsepower:
184 hp @ 6000 rpm (M52TU B25)
325I Torque:
175 lb-ft @ 3500 rpm (M52TU B25)
328I Horsepower:
193 hp @ 5500 rpm (M52TU B28)
328I Torque:
206 lb-ft @ 3400 rpm (M52TU B28)
330I Horsepower:
225 hp @ 5900 rpm (M54 B30)
330I Torque:
214 lb-ft @ 3500 rpm (M54 B30)
Fuel System
M3 Fuel System:
Sequential Multi-Point Fuel Injection (SFI), individual throttle bodies.
Non-M Engine Fuel System:
Sequential Electronic Fuel Injection (SEFI).
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 specification) or equivalent ethylene glycol-based with silicate inhibitors.
Lubrication
Engine Oil Type:
BMW Longlife-01 (LL-01) certified synthetic oil, typically 0W-40 or 5W-40 for M3, 5W-30 or 5W-40 for non-M models. Check owner's manual for exact spec.
🔧 Transmission
Standard
M3 Standard Transmission:
6-speed Manual (Getrag 420G)
Non-M Standard Transmission:
5-speed Manual (ZF S5D)
Optional
M3 Optional Transmission:
6-speed SMG II (Sequential Manual Gearbox II)
Non-M Optional Transmission:
5-speed Automatic (GM A5S360R/R/Z/R, Steptronic)
Features
Transmission Fluid (Manual):
BMW MTF LT-2 or equivalent (e.g., Red Line MTL).
Transmission Fluid (Automatic):
BMW ATF LT-2 or equivalent (e.g., Pentosin ATF1).
📐 Dimensions
Exterior
Sedan Wheelbase:
Approx. 108.7 inches (2761 mm)
Coupe Wheelbase:
Approx. 107.4 inches (2728 mm)
M3 Specific Track Width:
Wider front and rear track compared to standard E46 models.
Weights
M3 Curb Weight:
Approx. 3,400 - 3,600 lbs (depending on body style and transmission)
330I Curb Weight:
Approx. 3,300 - 3,500 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Generally good for its era, likely 4-star or 5-star depending on specific test year and configuration.
IIHS Frontal Offset Rating:
Good.
Active Features
Standard Safety Features:
ABS, Traction Control (ASC+T on most models, DTC on M3), Dual front airbags, front side-impact airbags.
Optional Safety Features:
Dynamic Stability Control (DSC), Xenon headlights, rain-sensing wipers, auto-dimming rearview mirror.
Passive Features
Chassis Structure:
Reinforced safety cage, crumple zones, side-impact protection beams.
💡 Technology Features
Infotainment
Infotainment System:
BMW Professional Radio, optional CD changer, optional navigation system (Business or Professional), Hi-Fi audio system.
Driver Assistance
Driver Assistance:
Park Distance Control (PDC), cruise control, rain-sensing wipers, automatic climate control.
Connectivity
Connectivity:
BMW Assist (telematics system, requires subscription), optional Bluetooth integration (often via aftermarket adapters).
Lighting
Lighting Options:
Halogen headlights, optional Xenon headlights with auto-leveling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 15,000 miles or 12-24 months, depending on driving conditions and oil used (check condition-based service system).
Brake Fluid Change:
Every 2 years.
Coolant Change:
Initial change at 4 years or 100,000 miles, then every 2 years or 30,000 miles thereafter.
Spark Plug Replacement:
M54 engines: ~100,000 miles. S54 M3 engine: ~30,000-60,000 miles depending on spark plug type.
Fluid Specifications
Power Steering Fluid:
Pentosin CHF 11S or BMW recommendation.
Differential Fluid (Rear):
BMW SAF-XJ or SAF-XO synthetic gear oil (specific viscosity depends on temperature and LSD).
Known Issues
Vanos System:
Potential for wear on O-rings and solenoids, leading to rough idle or performance loss.
Cooling System:
Plastic expansion tank can become brittle and crack, water pump impeller can fail (especially on M54), thermostat housing leaks.
Subframe Mounts:
Cracking or separation of the rear subframe mounting points, particularly on early models and M3s.
Oil Leaks:
Valve cover gasket, oil pan gasket, oil filter housing gasket are common leak points.
ABS/Dsc Sensor Rings:
Can corrode and break, leading to ABS/DSC warning lights.
Smg Gearbox:
Hydraulic pump and accumulator failures can cause shifting issues.
M3 Rod Bearings:
The S54 engine is known for potential wear on connecting rod bearings, necessitating proactive inspection and replacement.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW's reputation for building driver-focused, performance-oriented vehicles with a strong engineering background.
Model Evolution
E46 Generation:
Successor to the E36, introduced in 1998 (model year 1999). Marked a significant step forward in design, technology, and driving dynamics.
M3 Introduction:
The E46 M3, introduced in 2000, is widely considered one of the best M cars of all time, powered by the highly acclaimed S54 engine.
Production
Production Years:
1999-2006 (with primary focus on 1999-2005 for this manual).
Manufacturing Location:
Germany (Dingolfing, Munich), South Africa, and others.
🏆 Awards & Recognition
Recognitions
Ward'S 10 Best Engines:
The M54 engine (used in 325i/330i) was a multiple recipient of this award.
Car And Driver'S 10Best:
The BMW 3 Series (E46) was a frequent honoree on this list.
Motortrend Car Of The Year:
The E46 3 Series was a strong contender and won the award in 2000.
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