This comprehensive BMW E60 E61 Factory Service Repair Manual provides detailed instructions and diagrams for maintaining and repairing your vehicle, covering model years 2004 through 2010. This official factory manual, not a third-party alternative, is an invaluable resource for any owner seeking to perform their own service and repairs. With its step-by-step instructions, clear illustrations, and in-depth troubleshooting guides, you'll gain the expertise to handle a wide range of automotive tasks, saving you time and money on professional repair costs.

The manual encompasses a broad spectrum of systems and components, including, but not limited to:

* **General Maintenance:** Routine service procedures, such as oil changes, filter replacements, and fluid checks, are clearly outlined.
* **Troubleshooting:** This section provides a structured approach to identifying and resolving issues with various vehicle systems.
* **Engine Service & Repair:** Detailed instructions cover engine disassembly, rebuild, and repair, including valve adjustments, timing belt replacement, and more.
* **Transmission Service & Repair:** Learn how to service, adjust, and repair your automatic or manual transmission.
* **Brake System:** Comprehensive guidance on brake system maintenance, repair, and troubleshooting, including disc and drum brake adjustments, caliper replacement, and more.
* **Wiring Diagrams:** Detailed electrical system diagrams aid in understanding and troubleshooting electrical components and circuits.
* **Electrical System:** Extensive coverage of electrical system repair and maintenance, including battery replacement, starter motor troubleshooting, and alternator repair.
* **Suspension:** Learn how to diagnose and repair suspension issues, including shock absorber replacement, spring replacement, and alignment procedures.
* **Periodic Lubrication:** Step-by-step instructions for lubricating critical components to prevent wear and tear.
* **Steering:** Guidance on steering system maintenance, including power steering fluid replacement, steering rack repair, and linkage adjustments.
* **Cooling System:** Learn how to maintain and repair the cooling system, including coolant flush procedures, radiator replacement, and thermostat replacement.
* **Fuel Injection & Fuel System:** This section covers maintenance and repair of the fuel injection system, including fuel pump replacement, injector cleaning, and fuel line repair.
* **Emission System:** Detailed instructions for maintaining and repairing emissions components, including catalytic converter replacement and oxygen sensor replacement.
* **Heater & Air Conditioner:** Guidance on servicing and repairing the HVAC system, including refrigerant recharge, blower motor replacement, and temperature control system troubleshooting.
* **Engine Control System:** Learn how to diagnose and repair issues with the engine control system, including sensor replacement, throttle body cleaning, and electronic control module troubleshooting.
* **Chassis & Body:** This section covers maintenance and repair of the vehicle's bodywork, chassis, and frame, including panel replacement, rust repair, and structural repairs.
* **Restraint System:** Instructions for maintaining and repairing the safety restraint system, including seatbelt replacement, airbag deployment procedures, and sensor diagnostics.
* **Interior:** Guidance on repairing and replacing interior components, including upholstery, door panels, and dashboard components.
* **Differential & Drive:** Detailed coverage of differential and drive system maintenance and repair, including gear oil replacement, differential rebuild, and drive shaft replacement.
* **Axle:** Learn how to repair and maintain the axle, including axle shaft replacement, bearing replacement, and axle seal replacement.

This manual is your ultimate resource for keeping your BMW E60 E61 running smoothly and efficiently. It's a valuable investment for any owner who desires to maintain and repair their vehicle independently, saving both time and money.

The BMW E60/E61, encompassing the 5 Series Sedan (E60) and the 5 Series Touring (E61), marked a significant era for the German automaker, representing the fifth generation of the popular executive car line. Produced from 2003 to 2010, these models showcased a refined and modern design language, with a distinctive, sleek profile characterized by a prominent kidney grille, crisp lines, and a sloping roofline. Underpinning their elegant exterior was a sophisticated platform offering a range of powerful engines, including gasoline and diesel options, paired with advanced transmissions like the six-speed manual and the innovative six-speed SMG (Sequential Manual Gearbox). Technological advancements were evident in features like the iDrive system, a pioneering infotainment and control interface, as well as the optional Head-Up Display and adaptive headlights.

The E60/E61 models were meticulously crafted with a focus on driving dynamics, offering a combination of comfort and performance. The suspension system, featuring independent MacPherson struts in the front and a multi-link setup in the rear, provided a well-balanced ride. Available in a variety of trim levels, from the base model to the high-performance M5, these vehicles catered to diverse preferences. The E60/E61 era saw the introduction of several notable variants, including the 530i, 545i, 550i, and the diesel-powered 530d, offering a compelling balance of efficiency and performance. With its sophisticated design, powerful engines, and advanced features, the BMW E60/E61 cemented its reputation as a premium executive car, setting a new benchmark in the segment and leaving a lasting legacy in the automotive world.