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BMW F650GS 2001 Workshop Service Repair Manual
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Basic Information Identification Make: BMW Model: F650GS Year: 2001 Platform Code: E169 Engine Variant: Single Cylinder Introduction Market Position Segment: Lightweight Adventure Touring Motorcycle Competitors 2001: Honda Transalp, Suzuki V-Strom...
Tipo: Cars
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SKU: 159095
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | F650GS |
| Year: | 2001 |
| Platform Code: | E169 |
| Engine Variant: | Single Cylinder |
| Introduction | |
| Market Position | |
| Segment: | Lightweight Adventure Touring Motorcycle |
| Competitors 2001: | Honda Transalp, Suzuki V-Strom 650 (later models), Kawasaki KLR650 |
| Key Features | |
| Engine Type: | Rotax-designed single-cylinder engine, known for its smooth power delivery and reliability |
| Suspension Type: | Long-travel telescopic front forks and adjustable rear monoshock, providing off-road capability |
| Design Philosophy: | Dual-purpose capability, blending on-road comfort with off-road prowess |
| Accessibility: | Designed for a wide range of riders, emphasizing ease of use and manageable performance |
| Manual Details | |
| Coverage Areas | |
| Manual Type: | Workshop Service Repair Manual |
| Language: | English |
| Format: | PDF Download |
| Coverage Scope: | All Models/Engines/Trim/Transmissions Types |
| Page Count | |
| Estimated Pages: | 400+ |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete engine overhaul, disassembly, assembly, inspection, tuning |
| Engine Electrical: | Ignition system, fuel injection, starting, charging, sensor diagnostics |
| Fuel System: | Fuel pump, injectors, fuel filter, fuel pressure regulator, fuel tank |
| Cooling System: | Radiator, coolant, water pump, thermostat, hoses, fan |
| Exhaust System: | Muffler, catalytic converter, exhaust pipes, mounting |
| Transmission: | Clutch, gearbox, final drive, maintenance and repair |
| Brakes: | Hydraulic system, ABS (if equipped), brake pads, discs, lines, bleeding |
| Suspension: | Front forks (telescopic, cartridge), rear shock absorber, linkage, adjustments |
| Steering: | Handlebars, steering head bearings, linkage |
| Electrical System: | Wiring diagrams, battery, lighting, indicators, horn, instrument cluster |
| Chassis Bodywork: | Frame, fairings, seat, luggage systems, body panels, fasteners |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, chain adjustments, lubrication, inspections |
| Troubleshooting: | Diagnostic procedures for common and uncommon issues, fault code interpretation |
| Component Repair: | Detailed step-by-step repair instructions for all major components |
| Overhaul: | Complete engine, transmission, and suspension rebuild procedures |
| Adjustment: | Valve clearance, carburetor (if applicable), clutch, throttle, suspension settings |
| Electrical Diagnostics: | Wiring diagram interpretation, component testing, circuit diagnosis |
| Torque Specifications: | Precise torque values for all fasteners and critical components |
| Technical Depth | |
| Depth: | Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics |
| Diagnostic Tools: | Information regarding diagnostic connectors and potential scan tool usage |
| Manual Specifications | |
| File Format | |
| File Type: | Digital (PDF) |
| Searchability: | Text-searchable for quick information retrieval |
| Print Quality: | High-resolution scans, suitable for printing individual pages or the entire manual |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Four-stroke single-cylinder, DOHC, 4 valves per cylinder |
| Displacement: | 652 cc (39.8 cu in) |
| Bore X Stroke: | 100 mm x 83 mm (3.94 in x 3.27 in) |
| Compression Ratio: | 10.0:1 |
| Fuel Delivery: | Bosch Motronic MA 2.4 fuel injection with electronic throttle control |
| Ignition System: | Digital ignition with dual spark plugs |
| Performance | |
| Horsepower Est: | 47 hp (35 kW) at 6500 rpm |
| Torque Est: | 56 Nm (41 lb-ft) at 5000 rpm |
| Fuel System | |
| Fuel Type: | Unleaded gasoline (91-98 octane recommended) |
| Fuel Tank Capacity: | 17 liters (4.5 US gal) |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed manual gearbox |
| Clutch Type: | Wet multi-disc clutch, hydraulically operated |
| Features | |
| Final Drive: | O-ring sealed chain drive |
| Dimensions | |
| Exterior | |
| Length: | 2210 mm (87.0 in) |
| Width At Handlebars: | 910 mm (35.8 in) |
| Height At Seat: | 830 mm (32.7 in) (standard seat height) |
| Weights | |
| Dry Weight Est: | 191 kg (421 lbs) |
| Gross Vehicle Weight Rating Est: | 395 kg (871 lbs) |
| Safety Features | |
| Ratings | |
| ABS: | Optional (check specific model configuration) |
| Active Features | |
| Brakes Front: | Dual 300 mm discs with twin-piston calipers |
| Brakes Rear: | Single 240 mm disc with single-piston caliper |
| Passive Features | |
| Lighting: | Halogen headlight, LED taillight |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature warning, oil pressure warning, neutral indicator, turn signal indicators. |
| Driver Assistance | |
| ABS Availability: | Optional Anti-lock Braking System (ABS) for enhanced braking control. |
| Connectivity | |
| Diagnostic Port: | OBD-II compatible diagnostic port for engine management system diagnostics. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 10,000 km (6,000 miles) or annually |
| Air Filter Check: | Every 10,000 km (6,000 miles) |
| Spark Plug Replacement: | Every 20,000 km (12,000 miles) |
| Valve Clearance Check: | Every 20,000 km (12,000 miles) |
| Fluid Specifications | |
| Engine Oil Type: | SAE 15W-50, API SG/SH or JASO MA certified |
| Engine Oil Capacity: | Approx. 2.8 liters (2.9 US qt) with filter change |
| Coolant Type: | BMW Motorrad approved coolant (ethylene glycol based), 50% mixture with distilled water |
| Brake Fluid Type: | DOT 4 |
| Fork Oil Type: | SAE 5W or 7.5W (check manual for specific viscosity and quantity per leg) |
| Known Issues | |
| Common Concern 1: | Stretched cam chain (leading to timing issues and noise), requires regular inspection and adjustment/replacement. |
| Common Concern 2: | Water pump seal leaks, often requires replacement. |
| Common Concern 3: | ABS sensor issues (on equipped models), can affect braking performance. |
| Common Concern 4: | Fuel injector clogging, can lead to rough running or starting problems. Regular use of fuel system cleaner recommended. |
| Vehicle History | |
| Brand Heritage | |
| Brand Focus: | BMW Motorrad, known for engineering excellence, performance, and durability, often in the premium segment. |
| Model Evolution | |
| F Series Origin: | The F650GS lineage began with the F650 Funduro (single cylinder) in 1993, a collaboration with Aprilia and Rotax. |
| 2001 Update: | The 2001 model represents a refinement of the F650 family, with the GS ('Gelände/Straße' - Offroad/Street) designation emphasizing its dual-purpose nature. |
| Production | |
| Manufacturing Location: | Originally produced in Italy by Aprilia under contract for BMW, later moved to Germany. |
| Awards & Recognition | |
| Recognitions | |
| Industry Reputation: | The F650GS series is widely recognized for its reliability, versatility, and suitability for long-distance touring and adventure riding. |
| Ratings | |
| User Reviews Summary: | Consistently receives high ratings from owners for its robust engine, comfortable ergonomics, and capability across varied terrains. |