🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Variant: K 1200 LT Year: 2003 Product Type: Factory Service Repair Manual Codes Chassis Code: K589 👋 Introduction Market Position Category: Luxury Touring Motorcycle Description: The BMW K1200LT is a flagship touring motorcycle designed for long-distance comfort and equipped with extensive touring amenities. Competitive Analysis Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha FJR1300 (though the LT occupied a higher luxury segment). Key Features Features: Powerful inline-four engine, advanced suspension (often with electronic adjustment on later models), integrated fairings, ample luggage capacity, rider and passenger comfort features including heating. 📋 Manual Details Coverage Areas Coverage: Complete Factory Service and Repair Page Count Pages: Hundreds of pages Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine disassembly, assembly, diagnosis, and repair for the K1200LT's inline four-cylinder engine. Transmission: Coverage of the gearbox, clutch operation, and final drive assembly. Electrical System: Comprehensive wiring diagrams, component testing, diagnostic procedures for ignition, lighting, charging, and auxiliary systems. Fuel System: Diagnosis and repair of the fuel injection system, including fuel pump, injectors, sensors, and ECU. Braking System: Detailed procedures for ABS (Anti-lock Braking System) operation, brake pad replacement, fluid bleeding, and component diagnostics. Suspension System: Front and rear suspension service, including fork seals, shock absorber adjustments, and linkage maintenance. Bodywork And Fairings: Disassembly and reassembly of fairings, body panels, luggage systems, and trim components. Heating System: Service and repair of the integrated rider and passenger heating system. Instrumentation And Controls: Troubleshooting and repair of the instrument cluster, switchgear, and rider interface. Chassis And Frame: Frame integrity checks, steering head bearing service, and related chassis components. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug servicing, lubrication points, and inspections. Troubleshooting: Systematic diagnostic flowcharts and fault code interpretation for common issues. Major Repairs: Complete engine rebuild, transmission overhaul, and component replacement procedures. Special Tools: Identification and usage of specialized BMW tools required for specific maintenance and repair tasks. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, DOHC, inline four-cylinder Displacement: 1171 cc Bore X Stroke: 79 mm x 59 mm Compression Ratio: 10.1:1 Performance Horsepower: 98 hp @ 7500 rpm (approx.) Torque: 115 Nm @ 5250 rpm (approx.) Fuel System Induction: Electronic fuel injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded premium gasoline (95 RON recommended) Ignition Type: Electronic ignition Cooling System Type: Liquid-cooled Lubrication System: Wet sump with oil cooler 🔧 Transmission Standard Type: 5-speed manual Optional Type: N/A (No automatic option available) Features Clutch: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive 📐 Dimensions Exterior Length: Approx. 2450 mm (96.5 in) Width: Approx. 940 mm (37.0 in) at handlebars Height: Approx. 1400 mm (55.1 in) at windscreen Wheelbase: Approx. 1620 mm (63.8 in) Weights Dry Weight: Approx. 317 kg (700 lbs) Gross Vehicle Weight Rating: Approx. 530 kg (1168 lbs) Fuel Tank Capacity: 22 liters (5.8 US gal) 🛡️ Safety Features Ratings Crash Test Information: Motorcycles are not typically subjected to standardized crash testing in the same manner as automobiles. Safety relies on design, rider aids, and protective gear. Active Features ABS: BMW Integral ABS (available as an option on some models, standard on later K1200LT generations). Traction Control: Not typically equipped on the 2003 model year. Passive Features Lighting: Halogen headlight and comprehensive LED taillight/brake light assembly for high visibility. Bodywork: Large, aerodynamic fairing and windscreen providing significant weather protection and rider shielding. 💡 Technology Features Infotainment Audio System: Integrated radio/cassette player or CD player (optional) with handlebar-mounted controls and speaker system. Cruise Control: Electronic cruise control system for highway comfort. Driver Assistance ABS: Integral ABS (Anti-lock Braking System) for enhanced braking safety. Connectivity Diagnostics: On-board diagnostics (OBD) port for electronic system analysis and fault code retrieval. Comfort Features Heated Grips: Adjustable heated grips for rider comfort in cold weather. Heated Seat: Adjustable heated rider and passenger seats. Electric Windscreen: Electrically adjustable windscreen for customizable wind protection. 🔧 Maintenance Service Intervals First Service: 1,000 km (600 miles) Regular Service: 10,000 km (6,000 miles) or annual inspection, whichever comes first. Fluid Specifications Engine Oil: SAE 15W-40 API SG or higher motorcycle-specific oil. Capacity: 4.2 liters (4.4 US qt) with filter change. Coolant: BMW approved antifreeze/coolant mixture (typically ethylene glycol based). Capacity: Approx. 3.0 liters (3.2 US qt). Brake Fluid: DOT 4 brake fluid. Transmission Oil: SAE 75W-90 API GL-5 gear oil. Capacity: Approx. 0.45 liters (0.48 US qt). Final Drive Oil: SAE 80W-90 API GL-5 gear oil. Capacity: Approx. 0.25 liters (0.26 US qt). Known Issues Common Problems: Potential issues can include...