BMW K1200RS K1200 RS 1996 1997 1998 1999 2000 Motorcycle Service Repair Workshop Shop Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Designation: K1200 RS Codes Chassis Code Range: K589 (Specific VIN ranges apply) 👋 Introduction Market Position Category: Sport Touring Motorcycle Target Audience: Riders seeking comfortable long-distance touring with a sporty edge, and independent mechanics. Competitive Analysis Competitors: Honda CBR1100XX Blackbird, Kawasaki GTR1400 (later), Yamaha FJR1300 (later), Triumph Sprint ST (later), Ducati ST series (later). Key Features Engine Layout: Longitudinally mounted inline-four cylinder Drivetrain: Shaft drive Suspension: Paralever rear suspension, Telelever front suspension (a signature BMW feature offering unique handling characteristics) Brakes: Integral ABS (Anti-lock Braking System) 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and maintenance for BMW K1200RS Model Years Covered: 1996, 1997, 1998, 1999, 2000 Page Count Estimated Pages: High (Typically 500+ pages for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English (Assumed based on typical product offerings, actual may vary) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine teardown, assembly, valve adjustment, timing, lubrication system, cooling system, fuel injection system (MOTRONIC) Drivetrain: Clutch operation and maintenance, gearbox overhaul, driveshaft and final drive maintenance, wheel bearing replacement Chassis And Suspension: Front fork (including ESA - Electronic Suspension Adjustment where applicable for later models, though likely standard on this range), rear monoshock absorber, swingarm, steering head bearings, wheel alignment Brakes: ABS II or ABS III system diagnostics and repair, brake fluid replacement, caliper service, pad replacement, rotor inspection Electrical System: Wiring diagrams, battery maintenance, alternator and starter motor, ignition system, lighting system, instrument cluster, CAN-bus diagnostics (where applicable) Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel filter replacement Exhaust System: Catalytic converter service, muffler replacement, exhaust gasket inspection Bodywork And Fairings: Fairing removal and installation, seat servicing, luggage system attachment points Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, chain lubrication and adjustment (though shaft drive), tire pressure checks, brake inspection Troubleshooting: Diagnostic flowcharts for common problems, error code interpretation (e.g., ABS codes) Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics and repair Special Tools: Listing and usage instructions for BMW-specific tools Technical Depth Depth: Comprehensive: Covers everything from routine checks to full engine and gearbox rebuilds, including diagnostic procedures and torque specifications. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely text-searchable (if OCR'd properly) Print Quality Clarity: High-resolution scans of original documentation, ensuring clear text and legible diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, flat-four cylinder Displacement: 1171 cc Bore X Stroke: 77.6 mm x 64 mm Compression Ratio: 10.1:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 109 hp @ 7500 rpm Torque: Approx. 115 Nm (84.8 lb-ft) @ 6000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic 2.1) Fuel Type: Unleaded Premium (95 RON or higher recommended) Fuel Tank Capacity: 21 liters (5.5 US gallons) 🔧 Transmission Standard Transmission Type: 5-speed manual Features Final Drive: Shaft drive Clutch: Single dry plate, hydraulic actuation 📐 Dimensions Exterior Length: Approx. 2240 mm (88.2 inches) Width: Approx. 910 mm (35.8 inches) at handlebars Height: Approx. 1430 mm (56.3 inches) at windscreen (adjustable) Weights Dry Weight: Approx. 254 kg (560 lbs) Wet Weight: Approx. 272 kg (599.7 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 500 kg (1102 lbs) 🛡️ Safety Features Ratings ABS System: BMW Integral ABS (Non-linked braking, standard front, optional rear activation on some models/years) Active Features Headlights: Halogen dual headlights Passive Features Chassis Design: Sturdy frame providing stability Ergonomics: Designed for rider comfort and control over long distances 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, LCD display for odometer, trip meters, fuel level, clock, and warning lights. May include basic diagnostic indicators. Driver Assistance ABS: Integral ABS (Anti-lock Braking System) significantly enhances safety, especially in adverse conditions. The manual provides detailed diagnostics for this system. Connectivity Diagnostics: Provision for diagnostic tools to read fault codes from the engine management and ABS systems. The manual details these procedures. 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km or 12 months Valve Check: Every 20,000 km Brake Fluid Change: Every 2 years Coolant Change: Every 2-3 years or as specified Fluid Specifications Engine Oil Type: SAE 15W-50 or 10W-40 Synthetic Motorcycle Oil meeting API SG or higher / JASO MA Engine Oil Capacity: Approx. 3.5 liters (3.7 US quarts) with filter change Coolant Type: BMW approved ethylene glycol-based coolant (e.g., BMW Blue Coolant) Brake Fluid Type: DOT 4 or DOT 5.1 (check specific requirements) Gearbox Oil Type: SAE 75W-90 Synthetic Gear Oil (e.g., BMW recommended) Final Drive Oil Type: SAE 75W-90 Synthetic Gear Oil (e.g., BMW recommended) Known Issues Electrical Gremlins: Intermittent electrical issues, particularly related to the ABS system or wiring...
Clutch operation and maintenance, gearbox overhaul, driveshaft and final drive maintenance, wheel bearing replacement
Chassis And Suspension:
Front fork (including ESA - Electronic Suspension Adjustment where applicable for later models, though likely standard on this range), rear monoshock absorber, swingarm, steering head bearings, wheel alignment
Brakes:
ABS II or ABS III system diagnostics and repair, brake fluid replacement, caliper service, pad replacement, rotor inspection
Diagnostic flowcharts for common problems, error code interpretation (e.g., ABS codes)
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics and repair
Special Tools:
Listing and usage instructions for BMW-specific tools
Technical Depth
Depth:
Comprehensive: Covers everything from routine checks to full engine and gearbox rebuilds, including diagnostic procedures and torque specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (if OCR'd properly)
Print Quality
Clarity:
High-resolution scans of original documentation, ensuring clear text and legible diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, flat-four cylinder
Displacement:
1171 cc
Bore X Stroke:
77.6 mm x 64 mm
Compression Ratio:
10.1:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 109 hp @ 7500 rpm
Torque:
Approx. 115 Nm (84.8 lb-ft) @ 6000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.1)
Fuel Type:
Unleaded Premium (95 RON or higher recommended)
Fuel Tank Capacity:
21 liters (5.5 US gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Final Drive:
Shaft drive
Clutch:
Single dry plate, hydraulic actuation
📐 Dimensions
Exterior
Length:
Approx. 2240 mm (88.2 inches)
Width:
Approx. 910 mm (35.8 inches) at handlebars
Height:
Approx. 1430 mm (56.3 inches) at windscreen (adjustable)
Weights
Dry Weight:
Approx. 254 kg (560 lbs)
Wet Weight:
Approx. 272 kg (599.7 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 500 kg (1102 lbs)
🛡️ Safety Features
Ratings
ABS System:
BMW Integral ABS (Non-linked braking, standard front, optional rear activation on some models/years)
Active Features
Headlights:
Halogen dual headlights
Passive Features
Chassis Design:
Sturdy frame providing stability
Ergonomics:
Designed for rider comfort and control over long distances
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, LCD display for odometer, trip meters, fuel level, clock, and warning lights. May include basic diagnostic indicators.
Driver Assistance
ABS:
Integral ABS (Anti-lock Braking System) significantly enhances safety, especially in adverse conditions. The manual provides detailed diagnostics for this system.
Connectivity
Diagnostics:
Provision for diagnostic tools to read fault codes from the engine management and ABS systems. The manual details these procedures.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km or 12 months
Valve Check:
Every 20,000 km
Brake Fluid Change:
Every 2 years
Coolant Change:
Every 2-3 years or as specified
Fluid Specifications
Engine Oil Type:
SAE 15W-50 or 10W-40 Synthetic Motorcycle Oil meeting API SG or higher / JASO MA
Engine Oil Capacity:
Approx. 3.5 liters (3.7 US quarts) with filter change
Coolant Type:
BMW approved ethylene glycol-based coolant (e.g., BMW Blue Coolant)
Brake Fluid Type:
DOT 4 or DOT 5.1 (check specific requirements)
Gearbox Oil Type:
SAE 75W-90 Synthetic Gear Oil (e.g., BMW recommended)
Final Drive Oil Type:
SAE 75W-90 Synthetic Gear Oil (e.g., BMW recommended)
Known Issues
Electrical Gremlins:
Intermittent electrical issues, particularly related to the ABS system or wiring harness chafing, can occur with age. The manual will guide diagnosis.
Clutch Actuation:
Hydraulic clutch slave cylinder leaks or failure can be a concern. Maintenance of the hydraulic system is important.
Fuel Pump:
Fuel pump units can wear over time, potentially leading to starting issues or loss of power. The manual details testing procedures.
Telelever Pivot:
Wear in the Telelever pivot bearings can affect steering and handling. The manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Bmw Motorrad:
BMW Motorrad has a long history of producing high-quality, technologically advanced motorcycles, particularly known for their boxer twin engines and touring capabilities. The K-series represented a significant departure with inline-four and later inline-six configurations.
Model Evolution
K Series Development:
The K1200RS evolved from the K100 and K1100 series, featuring a more powerful engine and sport-touring focus. It was a bridge between the comfort of the LT models and the sportiness of future K1200S/R models.
Production
Production Years:
1996-2000 (This specific generation)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
Generally well-received by the motorcycle press for its performance, comfort, and technological features for its era. Often lauded for its stability and long-distance capability.
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