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BMW K1200RS Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Codes Engine Family Code: K589 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Long-distance touring riders, performance-oriented motorcyclists seeking comfort and capability. Competitive Analysis Key Competitors: Honda VFR800/VFR1200, Kawasaki GTR1400, Yamaha FJR1300, Suzuki GSX1250FA. Key Features Engine Type: Liquid-cooled, DOHC, inline four-cylinder engine with four valves per cylinder. Suspension Type: BMW's innovative Duolever front and Paralever rear suspension systems for precise handling. Braking System: Integral ABS (Anti-lock Braking System) for enhanced safety and control. Ergonomics: Comfortable rider triangle for long-distance touring, adjustable windscreen, heated grips. 📋 Manual Details Coverage Areas Model Years Covered: 1997-2005 Region Coverage: Global (all model variations) Page Count Estimated Page Count: 1200+ Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, repair, and assembly of the 1171cc DOHC inline-four engine. Fuel System: Fuel injection system (EFI), throttle bodies, fuel pump, injectors, pressure regulator, diagnostics. Ignition System: Ignition control module (ICM), spark plugs, ignition coils, timing. Cooling System: Radiator, cooling fan, thermostat, coolant circuits, bleeding procedures. Exhaust System: Mufflers, catalytic converter (if applicable), exhaust manifold, sensor diagnostics. Transmission Clutch: Six-speed gearbox, clutch operation, master cylinder, slave cylinder, hydraulic fluid specifications, gearbox oil. Drive Shaft: Shaft drive system, universal joints, final drive housing, driveshaft maintenance. Front Suspension: Duolever front suspension system, fork assembly, steering head bearings, adjustment procedures. Rear Suspension: Paralever rear suspension, monoshock absorber, linkage bearings, adjustment procedures. Braking System: Integral ABS braking system (front and rear), brake fluid type (DOT 4), caliper servicing, disc replacement, hydraulic unit testing. Wheels Tires: Wheel bearing replacement, tire pressure specifications, wheel balance. Electrical System: Battery, charging system (alternator, regulator), lighting, starter motor, wiring diagrams, fuses, relays. Instrumentation Controls: Dashboard instruments, switchgear, handlebar controls, throttle grip, clutch lever. Bodywork Fairings: Fairing removal and installation, seat assembly, tank removal, cosmetic repairs, panel alignment. Chassis Frame: Frame inspection, torque specifications for fasteners, component mounting. Diagnostics: On-board diagnostics (OBD), fault codes, troubleshooting procedures for all electronic systems. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain/driveshaft adjustment, brake pad inspection. Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, ABS system bleeding and component replacement. Troubleshooting: Step-by-step diagnostic guides for common and uncommon issues, fault tree analysis. Electrical Diagnostics: Wiring diagrams interpretation, multimeter usage for voltage, resistance, and continuity testing, component testing. Special Tool Usage: Instructions and specifications for specialized BMW tools required for specific procedures. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls. Diagnostic Level: Advanced diagnostics for electronic control units (ECU) and sensor systems. Repair Level: Detailed repair procedures with torque specifications, clearances, and assembly sequences. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution images, diagrams, and schematics for clarity. Binding Type Binding For Digital: N/A (Digital) Paper Type Paper Type For Digital: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 4-stroke, DOHC, 16 valves Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 77.6 mm x 64 mm (3.06 in x 2.52 in) Compression Ratio: 12.0:1 Performance Horsepower Peak: 130 hp @ 8750 rpm (approximate) Torque Peak: 115 Nm (85 lb-ft) @ 6750 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4 Fuel Type: Unleaded Premium (95 RON / 91 AKI) Lubrication Oil Type: SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA compliant) Oil Capacity W Filter: Approx. 4.0 liters (4.2 US qt) 🔧 Transmission Standard Transmission Type: Constant-mesh 6-speed sequential gearbox Clutch Type: Hydraulically operated, multi-plate wet clutch Optional Optional Transmission: N/A (Manual transmission standard) Features Final Drive: Shaft drive Gearbox Oil Type: BMW Gear Oil SAE 75W/90 (API GL-5) 📐 Dimensions Exterior Length: Approx. 2220 mm (87.4 in) Width At Handlebars: Approx. 915 mm (36.0 in) Height To Seat: Approx. 800 mm (31.5 in) Weights Dry Weight: Approx. 244 kg (538 lbs) Gross Vehicle Weight Rating: Approx. 470 kg (1036 lbs) 🛡️ Safety Features Ratings ABS System: Integral ABS II (standard) Active Features Lighting: Halogen headlight, LED taillight, integrated turn signals. Braking Features: Dual 320 mm front discs with 4-piston calipers, Single 265 mm rear disc with 2-piston caliper, linked braking. Passive Features Instrumentation: Comprehensive dashboard with analog tachometer and speedometer, digital multi-function display. 💡 Technology Features Infotainment Instrument Cluster: Digital odometer, trip meters, gear indicator, fuel gauge, engine temperature, clock, warning lights, and diagnostic indicators. Driver Assistance ABS System Details: Integral ABS II provides linked braking and anti-lock protection for both wheels. Connectivity Diagnostics Port: BMW's proprietary diagnostic connector for electronic fault code reading and system analysis. Comfort Features Heated Grips: Standard on most models, providing variable heat settings. Windscreen:...
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Tipo: Motorcycle
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SKU: 542127
Colecciones: ALL BMW

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BMW K1200RS Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Codes
Engine Family Code:
K589
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Long-distance touring riders, performance-oriented motorcyclists seeking comfort and capability.
Competitive Analysis
Key Competitors:
Honda VFR800/VFR1200, Kawasaki GTR1400, Yamaha FJR1300, Suzuki GSX1250FA.
Key Features
Engine Type:
Liquid-cooled, DOHC, inline four-cylinder engine with four valves per cylinder.
Suspension Type:
BMW's innovative Duolever front and Paralever rear suspension systems for precise handling.
Braking System:
Integral ABS (Anti-lock Braking System) for enhanced safety and control.
Ergonomics:
Comfortable rider triangle for long-distance touring, adjustable windscreen, heated grips.
📋 Manual Details
Coverage Areas
Model Years Covered:
1997-2005
Region Coverage:
Global (all model variations)
Page Count
Estimated Page Count:
1200+
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, repair, and assembly of the 1171cc DOHC inline-four engine.
Fuel System:
Fuel injection system (EFI), throttle bodies, fuel pump, injectors, pressure regulator, diagnostics.
Ignition System:
Ignition control module (ICM), spark plugs, ignition coils, timing.
Cooling System:
Radiator, cooling fan, thermostat, coolant circuits, bleeding procedures.
Exhaust System:
Mufflers, catalytic converter (if applicable), exhaust manifold, sensor diagnostics.
Transmission Clutch:
Six-speed gearbox, clutch operation, master cylinder, slave cylinder, hydraulic fluid specifications, gearbox oil.
Drive Shaft:
Shaft drive system, universal joints, final drive housing, driveshaft maintenance.
Front Suspension:
Duolever front suspension system, fork assembly, steering head bearings, adjustment procedures.
Rear Suspension:
Paralever rear suspension, monoshock absorber, linkage bearings, adjustment procedures.
Braking System:
Integral ABS braking system (front and rear), brake fluid type (DOT 4), caliper servicing, disc replacement, hydraulic unit testing.
Wheels Tires:
Wheel bearing replacement, tire pressure specifications, wheel balance.
Electrical System:
Battery, charging system (alternator, regulator), lighting, starter motor, wiring diagrams, fuses, relays.
Instrumentation Controls:
Dashboard instruments, switchgear, handlebar controls, throttle grip, clutch lever.
Bodywork Fairings:
Fairing removal and installation, seat assembly, tank removal, cosmetic repairs, panel alignment.
Chassis Frame:
Frame inspection, torque specifications for fasteners, component mounting.
Diagnostics:
On-board diagnostics (OBD), fault codes, troubleshooting procedures for all electronic systems.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain/driveshaft adjustment, brake pad inspection.
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement, ABS system bleeding and component replacement.
Troubleshooting:
Step-by-step diagnostic guides for common and uncommon issues, fault tree analysis.
Electrical Diagnostics:
Wiring diagrams interpretation, multimeter usage for voltage, resistance, and continuity testing, component testing.
Special Tool Usage:
Instructions and specifications for specialized BMW tools required for specific procedures.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls.
Diagnostic Level:
Advanced diagnostics for electronic control units (ECU) and sensor systems.
Repair Level:
Detailed repair procedures with torque specifications, clearances, and assembly sequences.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics for clarity.
Binding Type
Binding For Digital:
N/A (Digital)
Paper Type
Paper Type For Digital:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, 4-stroke, DOHC, 16 valves
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
77.6 mm x 64 mm (3.06 in x 2.52 in)
Compression Ratio:
12.0:1
Performance
Horsepower Peak:
130 hp @ 8750 rpm (approximate)
Torque Peak:
115 Nm (85 lb-ft) @ 6750 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Lubrication
Oil Type:
SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA compliant)
Oil Capacity W Filter:
Approx. 4.0 liters (4.2 US qt)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh 6-speed sequential gearbox
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Optional
Optional Transmission:
N/A (Manual transmission standard)
Features
Final Drive:
Shaft drive
Gearbox Oil Type:
BMW Gear Oil SAE 75W/90 (API GL-5)
📐 Dimensions
Exterior
Length:
Approx. 2220 mm (87.4 in)
Width At Handlebars:
Approx. 915 mm (36.0 in)
Height To Seat:
Approx. 800 mm (31.5 in)
Weights
Dry Weight:
Approx. 244 kg (538 lbs)
Gross Vehicle Weight Rating:
Approx. 470 kg (1036 lbs)
🛡️ Safety Features
Ratings
ABS System:
Integral ABS II (standard)
Active Features
Lighting:
Halogen headlight, LED taillight, integrated turn signals.
Braking Features:
Dual 320 mm front discs with 4-piston calipers, Single 265 mm rear disc with 2-piston caliper, linked braking.
Passive Features
Instrumentation:
Comprehensive dashboard with analog tachometer and speedometer, digital multi-function display.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital odometer, trip meters, gear indicator, fuel gauge, engine temperature, clock, warning lights, and diagnostic indicators.
Driver Assistance
ABS System Details:
Integral ABS II provides linked braking and anti-lock protection for both wheels.
Connectivity
Diagnostics Port:
BMW's proprietary diagnostic connector for electronic fault code reading and system analysis.
Comfort Features
Heated Grips:
Standard on most models, providing variable heat settings.
Windscreen:
Electrically adjustable windscreen for optimal wind protection.
🔧 Maintenance
Service Intervals
First Service:
1,000 km (600 miles) or 6 months, whichever comes first.
Subsequent Services:
Every 10,000 km (6,000 miles) or 12 months.
Major Engine Checks:
Valve clearance checks typically recommended every 20,000 - 30,000 km (12,000 - 18,000 miles).
Fluid Specifications
Engine Oil Filter Part Number:
BMW Part No. 11 42 1 457 403 (e.g., Mahle OC 91/4, KN-160)
Brake Fluid Specification:
DOT 4 (ISO 4925 Class 4 / FMVSS 116 DOT 4)
Coolant Specification:
BMW Coolant (G48 ethylene glycol based) or equivalent meeting BMW specifications.
Known Issues
Final Drive Splines:
Occasional wear on final drive splines requires regular greasing.
Stator Failure:
Potential for stator failure in some models, affecting charging system output.
ABS Pump Issues:
Rare instances of ABS hydraulic unit (pump) failure, often related to fluid contamination or age.
Electrical Connectors:
Corrosion or poor contact in electrical connectors, particularly in areas exposed to weather.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad boasts a long history of engineering excellence and innovation in motorcycle design and manufacturing since its inception in 1923.
Model Evolution
K Series Origin:
The K1200RS is part of BMW's K-series, which debuted in the early 1980s with the distinctive transverse-mounted, shaft-driven inline-four 'K-engine'. The RS designation typically signifies a more sport-oriented touring machine.
K1200Rs Development:
The K1200RS evolved from earlier K-series models, focusing on increased performance, improved aerodynamics, and advanced suspension technology. It was a flagship model for BMW's sport-touring segment.
Production
Production Years:
1997 - 2005
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Magazine Reviews:
Consistently praised in motorcycle publications for its performance, handling, and touring comfort, often receiving high marks in comparison tests.
Ratings
Reliability Reputation:
Generally considered a reliable and robust motorcycle with proper maintenance.
Certifications
Emissions Standards:
Compliant with applicable emissions standards for its production era.
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