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BMW R 100 R 1987-1996 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: BMW Model: R 100 R Codes Internal Model Code: 247 👋 Introduction Market Position Segment: Sport Touring / Roadster Motorcycle Competitive Analysis Competitors: Honda CB750, Yamaha XJ900, Kawasaki Z1000 (at the time of its introduction). Key Features Design Philosophy: BMW's signature boxer twin engine, shaft drive, and robust touring capabilities. Target Audience: Experienced riders seeking a reliable, comfortable, and versatile motorcycle for touring and everyday use. 📋 Manual Details Coverage Areas Applicable Years: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Page Count Total Pages: 168 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, troubleshooting, diagnostics, and specifications for the twin-cylinder boxer engine. Transmission: Disassembly, assembly, maintenance, and repair of the gearbox and clutch. Fuel System: Carburetor adjustment (Dell'Orto PHM 40 or Bing 40), fuel pump, fuel lines, and tank maintenance. Electrical System: Ignition system, lighting, charging system (alternator, battery), starter motor, and wiring diagrams. Suspension And Steering: Front fork (BMW Telelever or conventional telescopic fork depending on specific sub-model/year variations within the R100R family), rear swingarm, shock absorbers, and steering head bearings. Brakes: Brake system maintenance, bleeding procedures, caliper overhaul, disc replacement, and hydraulic system. Chassis And Bodywork: Frame inspection, body panel removal and installation, seat, fenders, and exhaust system. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, spark plug service, valve clearance adjustment. Troubleshooting: Diagnostic procedures for common running issues, electrical faults, and mechanical problems. Repair: Step-by-step instructions for engine rebuilds, transmission overhauls, suspension component replacement, and more. Adjustment: Carburetor synchronization and adjustment, throttle cable adjustment, clutch adjustment. Special Tools: Identification and use of specific BMW special tools required for certain procedures. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts, covering everything from basic servicing to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution scans, generally clear and legible text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Air-cooled, four-stroke, flat-twin (boxer) engine Displacement: 980 cc (97.7 cubic inches) Bore X Stroke: 94 mm x 70.6 mm Compression Ratio: 8.4:1 Valve Train: Overhead camshafts (OHC), two valves per cylinder, pushrod actuated Performance Horsepower: Approx. 60-65 hp (45-48 kW) at 6,250 rpm (depending on specific market tuning) Torque: Approx. 57-60 lb-ft (77-81 Nm) at 4,500 rpm Fuel System Carburetors: 2 x Dell'Orto PHM 40 or 2 x Bing 40 carburetors Fuel Type: Unleaded gasoline (minimum 91 octane recommended) Lubrication Oil System: Integrated dry sump lubrication with oil reservoir in the crankcase. Ignition Ignition Type: Electronic ignition system (BMW breakerless) 🔧 Transmission Standard Type: 5-speed manual transmission Clutch: Single dry plate, diaphragm spring clutch Features Drive Type: Shaft drive (enclosed driveshaft) Fluid Specifications Transmission Oil Type: API GL-5, SAE 80W/90 gear oil (refer to manual for specific BMW part number and viscosity recommendations). 📐 Dimensions Exterior Length: Approx. 2,170 mm (85.4 in) Width: Approx. 850 mm (33.5 in) (at handlebars) Height: Approx. 1,230 mm (48.4 in) (at seat) Weights Dry Weight: Approx. 217 kg (478 lbs) Gross Vehicle Weight: Approx. 420 kg (926 lbs) Fuel Tank Capacity: 21 liters (5.5 US gal) 🛡️ Safety Features Ratings Crash Test Results: Motorcycles of this era did not undergo standardized crash testing as cars do. Active Features Braking System: Dual disc front brakes, single disc rear brake (often with ABS as an option on later models or specific variants, though not standard on all R100R models from the 1987-1996 range). Suspension Stability: Stable chassis design contributing to predictable handling. Passive Features Lighting: Halogen headlamp, taillight, and turn signals for improved visibility. Frame Construction: Steel tubular frame offering structural integrity. 💡 Technology Features Infotainment Features: Basic instrumentation: speedometer, tachometer, odometer, fuel gauge, warning lights. No digital or advanced infotainment systems. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional extra on some later models within this range, but not standard across all R100R variants. Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually, whichever comes first. Refer to manual for exact intervals. Valve Clearance Adjustment: Typically every 10,000 - 20,000 km (6,000 - 12,000 miles). Spark Plug Replacement: Check at major services, replace as needed, typically every 10,000-20,000 km. Fluid Specifications Engine Oil Type: API SG or higher, SAE 20W-50 or 20W-40 motorcycle oil. (Consult manual for specific BMW approval and viscosity guidance). Engine Oil Capacity: Approx. 2.5 liters (2.6 US quarts) with filter change. Brake Fluid Type: DOT 4 or DOT 5.1 (depending on specific system and ABS if fitted). Always use fresh, correctly specified fluid. Known Issues Common Wear Items: Clutch wear, starter motor brushes, ignition coil failure, carburetor synchronization drift,...
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Tipo: Motorcycle
Proveedor:
SKU: 79027
Colecciones: ALL BMW

DisponibilidadEn stock

BMW R 100 R 1987-1996 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 100 R
Codes
Internal Model Code:
247
👋 Introduction
Market Position
Segment:
Sport Touring / Roadster Motorcycle
Competitive Analysis
Competitors:
Honda CB750, Yamaha XJ900, Kawasaki Z1000 (at the time of its introduction).
Key Features
Design Philosophy:
BMW's signature boxer twin engine, shaft drive, and robust touring capabilities.
Target Audience:
Experienced riders seeking a reliable, comfortable, and versatile motorcycle for touring and everyday use.
📋 Manual Details
Coverage Areas
Applicable Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
Page Count
Total Pages:
168
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, troubleshooting, diagnostics, and specifications for the twin-cylinder boxer engine.
Transmission:
Disassembly, assembly, maintenance, and repair of the gearbox and clutch.
Fuel System:
Carburetor adjustment (Dell'Orto PHM 40 or Bing 40), fuel pump, fuel lines, and tank maintenance.
Electrical System:
Ignition system, lighting, charging system (alternator, battery), starter motor, and wiring diagrams.
Suspension And Steering:
Front fork (BMW Telelever or conventional telescopic fork depending on specific sub-model/year variations within the R100R family), rear swingarm, shock absorbers, and steering head bearings.
Brakes:
Brake system maintenance, bleeding procedures, caliper overhaul, disc replacement, and hydraulic system.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, fenders, and exhaust system.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, spark plug service, valve clearance adjustment.
Troubleshooting:
Diagnostic procedures for common running issues, electrical faults, and mechanical problems.
Repair:
Step-by-step instructions for engine rebuilds, transmission overhauls, suspension component replacement, and more.
Adjustment:
Carburetor synchronization and adjustment, throttle cable adjustment, clutch adjustment.
Special Tools:
Identification and use of specific BMW special tools required for certain procedures.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts, covering everything from basic servicing to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution scans, generally clear and legible text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, four-stroke, flat-twin (boxer) engine
Displacement:
980 cc (97.7 cubic inches)
Bore X Stroke:
94 mm x 70.6 mm
Compression Ratio:
8.4:1
Valve Train:
Overhead camshafts (OHC), two valves per cylinder, pushrod actuated
Performance
Horsepower:
Approx. 60-65 hp (45-48 kW) at 6,250 rpm (depending on specific market tuning)
Torque:
Approx. 57-60 lb-ft (77-81 Nm) at 4,500 rpm
Fuel System
Carburetors:
2 x Dell'Orto PHM 40 or 2 x Bing 40 carburetors
Fuel Type:
Unleaded gasoline (minimum 91 octane recommended)
Lubrication
Oil System:
Integrated dry sump lubrication with oil reservoir in the crankcase.
Ignition
Ignition Type:
Electronic ignition system (BMW breakerless)
🔧 Transmission
Standard
Type:
5-speed manual transmission
Clutch:
Single dry plate, diaphragm spring clutch
Features
Drive Type:
Shaft drive (enclosed driveshaft)
Fluid Specifications
Transmission Oil Type:
API GL-5, SAE 80W/90 gear oil (refer to manual for specific BMW part number and viscosity recommendations).
📐 Dimensions
Exterior
Length:
Approx. 2,170 mm (85.4 in)
Width:
Approx. 850 mm (33.5 in) (at handlebars)
Height:
Approx. 1,230 mm (48.4 in) (at seat)
Weights
Dry Weight:
Approx. 217 kg (478 lbs)
Gross Vehicle Weight:
Approx. 420 kg (926 lbs)
Fuel Tank Capacity:
21 liters (5.5 US gal)
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles of this era did not undergo standardized crash testing as cars do.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake (often with ABS as an option on later models or specific variants, though not standard on all R100R models from the 1987-1996 range).
Suspension Stability:
Stable chassis design contributing to predictable handling.
Passive Features
Lighting:
Halogen headlamp, taillight, and turn signals for improved visibility.
Frame Construction:
Steel tubular frame offering structural integrity.
💡 Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, tachometer, odometer, fuel gauge, warning lights. No digital or advanced infotainment systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional extra on some later models within this range, but not standard across all R100R variants.
Connectivity
Features:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually, whichever comes first. Refer to manual for exact intervals.
Valve Clearance Adjustment:
Typically every 10,000 - 20,000 km (6,000 - 12,000 miles).
Spark Plug Replacement:
Check at major services, replace as needed, typically every 10,000-20,000 km.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 20W-50 or 20W-40 motorcycle oil. (Consult manual for specific BMW approval and viscosity guidance).
Engine Oil Capacity:
Approx. 2.5 liters (2.6 US quarts) with filter change.
Brake Fluid Type:
DOT 4 or DOT 5.1 (depending on specific system and ABS if fitted). Always use fresh, correctly specified fluid.
Known Issues
Common Wear Items:
Clutch wear, starter motor brushes, ignition coil failure, carburetor synchronization drift, front fork seal leaks, driveshaft spline wear.
Airhead Specifics:
Potential for oil leaks from cylinder head gaskets or crankcase seals over time. Regular inspection and gasket replacement are key.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Legacy:
BMW is renowned for its engineering excellence, reliable boxer engines, and focus on rider comfort and touring capability, dating back to its motorcycle production in the early 20th century.
Model Evolution
Predecessors:
Direct descendant of BMW's long line of R-series boxer twins, including the R75/5, R90/6, R100/7, R100RS, R100RT, and R100GS models.
R Series Development:
The R 100 R represented BMW's continued refinement of the air-cooled boxer platform, often seen as a more stripped-down, 'naked' version compared to its faired RS/RT or adventure GS counterparts, focusing on classic styling and straightforward engineering.
Production
Production Period:
The R 100 R model range was produced from 1987 until 1996, concluding the air-cooled R-series era before the introduction of the oil-cooled R1100 models.
Manufacturing Location:
Berlin-Spandau, Germany
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The R 100 R, like its boxer brethren, is highly regarded by enthusiasts for its build quality, timeless design, and robust performance.
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