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BMW R1100 R850 Repair Manual

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This manual covers the R1100 / R850 series motorcycles, including the R1100RT, R1100RS, R850/1100GS, and R850/1100R, produced from the mid-1990s to the early 2000s. These Boxer Twin motorcycles are renowned for their engineering quality, reliability, and innovative features such as fuel injection and advanced ABS systems. The R1100/R850 series represented a significant modernization of the iconic boxer platform, offering a blend of performance, comfort, and durability for touring, sport-touring, and adventure riding. This service and repair manual provides comprehensive, factory-level information for maintenance, servicing, diagnostics, and repair. It details procedures for all major systems, including the engine, fuel and cooling, drivetrain, chassis, and electrical systems. The manual is designed to assist owners, mechanics, and technicians in performing routine maintenance, troubleshooting common issues, and executing complex repairs, ensuring the continued optimal performance and longevity of these motorcycles. 🏷️ Basic Information Identification Make: BMW Model: R1100 / R850 Series Product Type: Service and Repair Manual Product Format: PDF Download Publication Date: February 2000 Language: English Codes Applicable Models: R1100RT, R1100RS, R850/1100GS, R850/1100R 👋 Introduction Market Position Positioning: Essential technical documentation for owners and technicians of the BMW R1100 and R850 series motorcycles, providing factory-level repair and maintenance information. Competitive Analysis Comparison: Directly comparable to original BMW workshop manuals used by dealerships, offering a comprehensive alternative to generic Haynes or Clymer manuals for in-depth technical work. Key Features Features: Dealer-level accuracy, comprehensive system coverage, detailed diagrams, troubleshooting guides, and step-by-step repair procedures. Benefit To Owner: Empowers owners to perform maintenance and repairs with confidence, saving time and money, and ensuring the longevity and optimal performance of their motorcycle. Value Proposition: This manual is the same type of resource used by certified technicians, offering unparalleled insight into the intricate workings of the R1100/R850 series. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive maintenance, servicing, diagnostics, and repair procedures for specified BMW R series motorcycles. Secondary Coverage: Includes detailed diagrams, technical specifications, and troubleshooting guides. Page Count Estimated Page Count: Varies based on specific model variants within the R1100/R850 series, typically a comprehensive volume. Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Format File Format: PDF Compatibility: All versions of Windows & Mac Requirements: PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Engine Top End, Crankshaft/Transmission, Engine Lubrication System, Engine Removal/Installation, Pistons, Rings, Rods, Crankshaft, Valve train, Camshaft, Cylinder Head, Cylinder Block. Fuel And Cooling: Fuel System, Carburetor, Fuel Pump, Fuel Filter, Cooling System, Radiator, Oil Radiator, Oil Cooling. Drivetrain And Suspension: Clutch, Transmission, Final Drive, Wheels/Tires, Suspension, Steering. Chassis And Electrical: Frame, Electrical System, Wiring Diagrams, Sensors, Ignition, Battery, Starter, Alternator. Braking: Brakes, Brake Pads, Brake Discs, Brake System Components. Procedures Included Routine Maintenance: Oil Change, Transmission Fluid Change, Filter Replacements (Air, Fuel, Oil), Spark Plug Replacement, Tire Rotation, Brake Pad Replacement, Clutch Adjustment. Diagnostic Procedures: Troubleshooting guides for common issues, fault code diagnosis, electrical system diagnostics, engine performance checks. Repair And Rebuild: Engine disassembly and reassembly, transmission overhaul, clutch replacement, suspension component replacement, electrical component repair, brake system bleeding and repair. Installation And Adjustment: Component installation, alignment procedures, torque specifications for critical fasteners, carburetor synchronization. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced engine and electrical system overhauls. Suitable for both novice DIYers and professional technicians. Detail Level: Detailed step-by-step instructions with clear explanations and numerous diagrams/illustrations. Special Tools: Identifies specific tools or equipment required for certain procedures, often with illustrations. Troubleshooting Charts: Includes structured troubleshooting charts for identifying and resolving common problems. Appendix: Contains supplementary information such as torque specifications, fluid capacities, wiring diagrams, and technical data. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within the PDF for quick information retrieval. Printability: Printable pages, allowing users to create physical copies of sections or the entire manual. Print Quality Quality: High-resolution scans ensuring clarity of text and diagrams. Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Air/Oil-cooled, four-stroke Boxer Twin Engine Displacement: R1100: 1085cc; R850: 848cc Bore X Stroke: R1100: 99mm x 70.5mm; R850: 85mm x 73mm (approximate, check specific model for exact figures) Compression Ratio: R1100: 10.3:1; R850: 9.3:1 (approximate, check specific model) Performance Horsepower: R1100RT/RS/R/GS: Approx. 90-95 HP; R850: Approx. 70-75 HP (exact figures vary by model and tuning) Torque: R1100: Approx. 98 Nm (72 lb-ft); R850: Approx. 78 Nm (58 lb-ft) (exact figures vary by model and tuning) Fuel System Fuel Delivery: Bosch Motronic Fuel Injection (with specific injector types and ECU mapping per model) Fuel Type: Unleaded gasoline (Octane rating as specified in manual, typically 91 RON or higher) Fuel Tank Capacity: Varies by model (e.g., R1100RT approx. 25 liters) Fuel Pump Type: Electric, in-tank or external depending on specific model 🔧 Transmission Standard Type: 5-speed constant mesh gearbox Optional Type: N/A (typically manual transmission only for these models) Features...
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Tipo: Motorcycle
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SKU: 47852
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BMW R1100 R850 Repair ManualBMW R1100 R850 Repair ManualBMW R1100 R850 Repair ManualBMW R1100 R850 Repair Manual
This manual covers the R1100 / R850 series motorcycles, including the R1100RT, R1100RS, R850/1100GS, and R850/1100R, produced from the mid-1990s to the early 2000s. These Boxer Twin motorcycles are renowned for their engineering quality, reliability, and innovative features such as fuel injection and advanced ABS systems. The R1100/R850 series represented a significant modernization of the iconic boxer platform, offering a blend of performance, comfort, and durability for touring, sport-touring, and adventure riding. This service and repair manual provides comprehensive, factory-level information for maintenance, servicing, diagnostics, and repair. It details procedures for all major systems, including the engine, fuel and cooling, drivetrain, chassis, and electrical systems. The manual is designed to assist owners, mechanics, and technicians in performing routine maintenance, troubleshooting common issues, and executing complex repairs, ensuring the continued optimal performance and longevity of these motorcycles.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1100 / R850 Series
Product Type:
Service and Repair Manual
Product Format:
PDF Download
Publication Date:
February 2000
Language:
English
Codes
Applicable Models:
R1100RT, R1100RS, R850/1100GS, R850/1100R
👋 Introduction
Market Position
Positioning:
Essential technical documentation for owners and technicians of the BMW R1100 and R850 series motorcycles, providing factory-level repair and maintenance information.
Competitive Analysis
Comparison:
Directly comparable to original BMW workshop manuals used by dealerships, offering a comprehensive alternative to generic Haynes or Clymer manuals for in-depth technical work.
Key Features
Features:
Dealer-level accuracy, comprehensive system coverage, detailed diagrams, troubleshooting guides, and step-by-step repair procedures.
Benefit To Owner:
Empowers owners to perform maintenance and repairs with confidence, saving time and money, and ensuring the longevity and optimal performance of their motorcycle.
Value Proposition:
This manual is the same type of resource used by certified technicians, offering unparalleled insight into the intricate workings of the R1100/R850 series.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive maintenance, servicing, diagnostics, and repair procedures for specified BMW R series motorcycles.
Secondary Coverage:
Includes detailed diagrams, technical specifications, and troubleshooting guides.
Page Count
Estimated Page Count:
Varies based on specific model variants within the R1100/R850 series, typically a comprehensive volume.
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Format
File Format:
PDF
Compatibility:
All versions of Windows & Mac
Requirements:
PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Top End, Crankshaft/Transmission, Engine Lubrication System, Engine Removal/Installation, Pistons, Rings, Rods, Crankshaft, Valve train, Camshaft, Cylinder Head, Cylinder Block.
Fuel And Cooling:
Fuel System, Carburetor, Fuel Pump, Fuel Filter, Cooling System, Radiator, Oil Radiator, Oil Cooling.
Drivetrain And Suspension:
Clutch, Transmission, Final Drive, Wheels/Tires, Suspension, Steering.
Chassis And Electrical:
Frame, Electrical System, Wiring Diagrams, Sensors, Ignition, Battery, Starter, Alternator.
Braking:
Brakes, Brake Pads, Brake Discs, Brake System Components.
Procedures Included
Routine Maintenance:
Oil Change, Transmission Fluid Change, Filter Replacements (Air, Fuel, Oil), Spark Plug Replacement, Tire Rotation, Brake Pad Replacement, Clutch Adjustment.
Diagnostic Procedures:
Troubleshooting guides for common issues, fault code diagnosis, electrical system diagnostics, engine performance checks.
Repair And Rebuild:
Engine disassembly and reassembly, transmission overhaul, clutch replacement, suspension component replacement, electrical component repair, brake system bleeding and repair.
Installation And Adjustment:
Component installation, alignment procedures, torque specifications for critical fasteners, carburetor synchronization.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced engine and electrical system overhauls. Suitable for both novice DIYers and professional technicians.
Detail Level:
Detailed step-by-step instructions with clear explanations and numerous diagrams/illustrations.
Special Tools:
Identifies specific tools or equipment required for certain procedures, often with illustrations.
Troubleshooting Charts:
Includes structured troubleshooting charts for identifying and resolving common problems.
Appendix:
Contains supplementary information such as torque specifications, fluid capacities, wiring diagrams, and technical data.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text within the PDF for quick information retrieval.
Printability:
Printable pages, allowing users to create physical copies of sections or the entire manual.
Print Quality
Quality:
High-resolution scans ensuring clarity of text and diagrams.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-cooled, four-stroke Boxer Twin
Engine Displacement:
R1100: 1085cc; R850: 848cc
Bore X Stroke:
R1100: 99mm x 70.5mm; R850: 85mm x 73mm (approximate, check specific model for exact figures)
Compression Ratio:
R1100: 10.3:1; R850: 9.3:1 (approximate, check specific model)
Performance
Horsepower:
R1100RT/RS/R/GS: Approx. 90-95 HP; R850: Approx. 70-75 HP (exact figures vary by model and tuning)
Torque:
R1100: Approx. 98 Nm (72 lb-ft); R850: Approx. 78 Nm (58 lb-ft) (exact figures vary by model and tuning)
Fuel System
Fuel Delivery:
Bosch Motronic Fuel Injection (with specific injector types and ECU mapping per model)
Fuel Type:
Unleaded gasoline (Octane rating as specified in manual, typically 91 RON or higher)
Fuel Tank Capacity:
Varies by model (e.g., R1100RT approx. 25 liters)
Fuel Pump Type:
Electric, in-tank or external depending on specific model
🔧 Transmission
Standard
Type:
5-speed constant mesh gearbox
Optional
Type:
N/A (typically manual transmission only for these models)
Features
Clutch Type:
Single dry plate clutch (actuated hydraulically)
Final Drive:
Shaft drive to rear wheel
Gear Ratios:
Specific ratios detailed within the manual for each gear.
Transmission Fluid Type:
Manual transmission fluid (e.g., SAE 75W-90 GL-5, refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Varies by model (e.g., R1100RT significantly longer due to fairing)
Width:
Varies by model (influencing by handlebars and fairing)
Height:
Varies by model (e.g., R1100RT typically taller)
Weights
Dry Weight:
R1100 models: Approx. 230-260 kg; R850 models: Approx. 220-250 kg (varies by model and equipment)
Gross Vehicle Weight Rating:
Typically around 450-480 kg, refer to manual for specific model GVWR.
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles are not subject to standardized crash testing in the same manner as automobiles. Safety is assessed through design and component integrity.
Active Features
Braking System:
Advanced ABS II (Anti-lock Braking System) or integral ABS systems on many models, providing enhanced braking control. Disc brakes front and rear.
Lighting:
Halogen headlights, comprehensive indicator lights, brake lights. RT models feature integrated fog lights.
Passive Features
Frame Construction:
Steel tubular frame designed for stability and rider protection.
Fairings And Bodywork:
Full or partial fairings on RT and RS models offer wind protection and contribute to rider safety and comfort. GS models have robust bodywork for off-road use.
Ergonomics:
Designed for rider comfort and control during long rides.
💡 Technology Features
Infotainment
Audio System:
Optional radio/cassette or CD player systems were available, particularly on R1100RT models. Many owners opt for aftermarket solutions.
Driver Assistance
ABS:
BMW's Integral ABS (or ABS II) was a significant technological feature, providing advanced anti-lock braking for increased safety. The manual details its operation and maintenance.
Cruise Control:
Optional cruise control systems were available on some R1100 models, especially touring variants. The manual covers its basic operation and troubleshooting.
Connectivity
Diagnostics:
On-board diagnostics (OBD) systems are integrated, with the manual providing access to diagnostic connectors and interpretation of system feedback.
Technology Features
Motronics:
Bosch Motronic engine management system, controlling fuel injection and ignition timing, detailed within the manual's electrical and fuel system sections.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 12 months, whichever comes first. Refer to manual for exact intervals and oil type.
Major Service Interval:
Intervals for valve clearance checks, spark plug replacement, and other major services are detailed in the manual, often around 20,000 km or specific timeframes.
Fluid Specifications
Engine Oil:
High-quality synthetic or semi-synthetic motorcycle engine oil (e.g., SAE 20W-50 or 15W-40, refer to manual for specific grade and API/JASO rating).
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water for liquid-cooled components (if applicable).
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid (refer to manual for specific type and bleeding procedures).
Final Drive Oil:
Hypoid gear oil, SAE 90 or 85W-90 (API GL-5 recommended, refer to manual for exact specification).
Known Issues
Common Wear Items:
Clutch wear, fuel pump reliability, alternator output, fork seal leaks, paralever pivot bearing wear, ABS system components.
Electrical Gremlins:
Some older models can experience minor electrical issues related to wiring harnesses, connectors, or component aging. The manual's wiring diagrams are crucial for diagnosis.
Preventative Maintenance
Importance Of Manual:
Adhering to the maintenance schedules and procedures outlined in this manual is critical for preventing costly repairs and ensuring the long-term reliability of these complex machines.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad boasts a long and distinguished history of producing high-quality motorcycles, known for their engineering, durability, and innovation, particularly with their boxer engines.
Model Evolution
Evolution R Series:
The R1100/R850 series represented a significant modernization of BMW's Boxer platform, featuring DOHC (Double Overhead Camshaft) engines, fuel injection, and advanced chassis designs compared to previous R100 models.
Model Variants:
The R1100 RT (Touring), RS (Sport Touring), GS (Adventure), and R (Standard Roadster) models all shared the core engine and drivetrain, but featured distinct chassis components, bodywork, suspension travel, and intended use.
Production
Production Years:
R1100 models generally produced from the mid-1990s to early 2000s (e.g., R1100GS from 1993, R1100RT from 1994). R850 variants were introduced shortly after or concurrently.
Manufacturing Location:
Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The R1100/R850 series models were generally well-received by the automotive press and riders for their performance, comfort, and innovation, earning them a strong reputation in the sport-touring and adventure categories.
Ratings
Reliability Perception:
While robust, these models require diligent maintenance due to their complexity. With proper care as detailed in this manual, they are known for good long-term reliability.
Certifications
Manual Standard:
Follows industry standards for technical documentation, providing the same level of detail and accuracy as official BMW factory service manuals.
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