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BMW R80 GS R100 R 1988 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R80 GS / R100 GS Model Variant: R80 GS, R100 GS Year: 1988 Codes Chassis Code Prefix: 247 👋 Introduction Market Position Segment: Dual-purpose adventure touring motorcycles. Reputation: Iconic and highly capable off-road and long-distance touring machines known for their durability and ruggedness. Competitive Analysis Competitors Era: Honda Transalp, Yamaha Tenere, Suzuki DR Big, Kawasaki KLR. Key Features Engine Type: Air-cooled, twin-cylinder Boxer engine. Suspension Front Type: Telescopic forks (some later models may feature Monolever, though the 1988 R100 GS primarily used a conventional fork, and R80GS also used conventional forks). Suspension Rear Type: Monolever single-sided swingarm. Drive Type: Shaft drive. Fuel Delivery: Dual Bing carburetors. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Electrical System: Yes Suspension: Yes Brakes: Yes Fuel System: Yes Cooling System: Yes (Air-cooled) Frame Chassis: Yes Bodywork: Yes Troubleshooting: Yes Page Count Estimated Pages: N/A (Digital PDF) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, repair, and reassembly of engine components (pistons, rings, cylinders, crankshaft, camshafts, valves, timing chain, etc.). Engine Management: Carburetor adjustment, synchronization, and overhaul (Bing carburetors common to these models). Ignition system (points, coils, spark plugs). Transmission Gearbox: Maintenance, repair, and overhaul of the 5-speed gearbox, including clutch inspection and replacement, gear selection mechanisms. Drive Shaft: Drive shaft and final drive maintenance, lubrication, and inspection. Suspension Front: BMW Telelever or conventional telescopic fork maintenance, seal replacement, oil changes, adjustment procedures. Suspension Rear: Monolever rear suspension system, shock absorber overhaul/replacement, linkage maintenance. Brakes Front: Brake caliper servicing, pad replacement, hydraulic system bleeding, master cylinder inspection. Brakes Rear: Brake drum or disc inspection and maintenance, linkage lubrication. Electrical Lighting: Headlight, taillight, turn signals, and instrument cluster maintenance and troubleshooting. Electrical Battery: Battery charging system (alternator/generator), starter motor, wiring diagrams. Electrical Ignition: Ignition timing, spark plug types, coil specifications. Fuel System Carb: Detailed settings, jetting, and maintenance for Bing carburetors. Fuel System Tank: Fuel tank removal, installation, and cleaning. Chassis Frame: Frame inspection, alignment checks, and repair procedures. Wheels Tires: Wheel bearing maintenance, tire pressure specifications, spoke tensioning. Body Panels: Fairing, tank, seat, and fender removal and installation. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustment, brake fluid flush, battery care. Engine Rebuild: Complete step-by-step instructions for engine overhaul and component replacement. Carburetor Tuning: Detailed procedures for adjusting and synchronizing carburetors. Suspension Overhaul: Front fork and rear shock absorber servicing. Brake System Repair: Brake bleeding, pad/shoe replacement, caliper/master cylinder servicing. Electrical Diagnostics: Troubleshooting common electrical faults using wiring diagrams. Clutch Replacement: Step-by-step guide for clutch plate replacement. Wheel Bearing Service: Inspection, cleaning, repacking, and replacement of wheel bearings. Torque Specifications: Detailed torque values for critical fasteners. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures and troubleshooting charts. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Quality: N/A (Digital Download) Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, boxer twin-cylinder engine. Displacement R80: 797.5 cc Displacement R100: 979.5 cc Bore X Stroke R80: 81 mm x 76 mm Bore X Stroke R100: 94 mm x 70.8 mm Compression Ratio R80: 8.2:1 Compression Ratio R100: 8.5:1 Performance Horsepower R80: 50 hp (37 kW) at 6,500 rpm Horsepower R100: 65 hp (48 kW) at 7,000 rpm Torque R80: 57 Nm (42 lb-ft) at 5,000 rpm Torque R100: 74 Nm (55 lb-ft) at 5,500 rpm Fuel System Carburetor: 2 x Bing 94/40 carburetors Fuel Type: Unleaded gasoline, minimum 91 octane Lubrication Oil Capacity With Filter: Approx. 3.0 liters (3.2 US qt) Oil Type: API SG or higher, SAE 20W-50 recommended (refer to manual for specific conditions). Ignition Ignition Type: Electronic ignition with dual spark plugs per cylinder 🔧 Transmission Standard Type: 5-speed constant mesh gearbox Drive Type: Shaft drive to rear wheel Features Clutch Type: Single dry plate, diaphragm spring clutch Final Drive Ratio: 3.00:1 (3.00 / 1.00) for most GS models Fluid Type Gearbox Oil: SAE 90 hypoid gear oil (refer to manual for API GL classification) 📐 Dimensions Exterior Length Approx: 2220 mm (87.4 in) Width Approx: 920 mm (36.2 in) Height Approx: 1350 mm (53.1 in) Weights Dry Weight R80: Approx. 190 kg (419 lbs) Dry Weight R100: Approx. 195 kg (430 lbs) Gross Vehicle Weight Rating Gvwr: Not typically specified for this era of motorcycle, but rider + luggage capacity is significant. Fuel Tank Capacity: 26 liters (6.9 US gal), including a 5-liter reserve Wheels Tires Front Wheel Size: 2.50 x 19 Rear Wheel Size: 4.00 x 17 Front Tire Size: 90/90-19 (or 3.00-19) Rear Tire Size: 130/80-17 (or 4.00-17) Wheel Bolt Pattern: N/A (Spoked...
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SKU: 73573
Colecciones: ALL BMW

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BMW R80 GS R100 R 1988 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R80 GS / R100 GS
Model Variant:
R80 GS, R100 GS
Year:
1988
Codes
Chassis Code Prefix:
247
👋 Introduction
Market Position
Segment:
Dual-purpose adventure touring motorcycles.
Reputation:
Iconic and highly capable off-road and long-distance touring machines known for their durability and ruggedness.
Competitive Analysis
Competitors Era:
Honda Transalp, Yamaha Tenere, Suzuki DR Big, Kawasaki KLR.
Key Features
Engine Type:
Air-cooled, twin-cylinder Boxer engine.
Suspension Front Type:
Telescopic forks (some later models may feature Monolever, though the 1988 R100 GS primarily used a conventional fork, and R80GS also used conventional forks).
Suspension Rear Type:
Monolever single-sided swingarm.
Drive Type:
Shaft drive.
Fuel Delivery:
Dual Bing carburetors.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Electrical System:
Yes
Suspension:
Yes
Brakes:
Yes
Fuel System:
Yes
Cooling System:
Yes (Air-cooled)
Frame Chassis:
Yes
Bodywork:
Yes
Troubleshooting:
Yes
Page Count
Estimated Pages:
N/A (Digital PDF)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, repair, and reassembly of engine components (pistons, rings, cylinders, crankshaft, camshafts, valves, timing chain, etc.).
Engine Management:
Carburetor adjustment, synchronization, and overhaul (Bing carburetors common to these models). Ignition system (points, coils, spark plugs).
Transmission Gearbox:
Maintenance, repair, and overhaul of the 5-speed gearbox, including clutch inspection and replacement, gear selection mechanisms.
Drive Shaft:
Drive shaft and final drive maintenance, lubrication, and inspection.
Suspension Front:
BMW Telelever or conventional telescopic fork maintenance, seal replacement, oil changes, adjustment procedures.
Suspension Rear:
Monolever rear suspension system, shock absorber overhaul/replacement, linkage maintenance.
Brakes Front:
Brake caliper servicing, pad replacement, hydraulic system bleeding, master cylinder inspection.
Brakes Rear:
Brake drum or disc inspection and maintenance, linkage lubrication.
Electrical Lighting:
Headlight, taillight, turn signals, and instrument cluster maintenance and troubleshooting.
Electrical Battery:
Battery charging system (alternator/generator), starter motor, wiring diagrams.
Electrical Ignition:
Ignition timing, spark plug types, coil specifications.
Fuel System Carb:
Detailed settings, jetting, and maintenance for Bing carburetors.
Fuel System Tank:
Fuel tank removal, installation, and cleaning.
Chassis Frame:
Frame inspection, alignment checks, and repair procedures.
Wheels Tires:
Wheel bearing maintenance, tire pressure specifications, spoke tensioning.
Body Panels:
Fairing, tank, seat, and fender removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment, brake fluid flush, battery care.
Engine Rebuild:
Complete step-by-step instructions for engine overhaul and component replacement.
Carburetor Tuning:
Detailed procedures for adjusting and synchronizing carburetors.
Suspension Overhaul:
Front fork and rear shock absorber servicing.
Brake System Repair:
Brake bleeding, pad/shoe replacement, caliper/master cylinder servicing.
Electrical Diagnostics:
Troubleshooting common electrical faults using wiring diagrams.
Clutch Replacement:
Step-by-step guide for clutch plate replacement.
Wheel Bearing Service:
Inspection, cleaning, repacking, and replacement of wheel bearings.
Torque Specifications:
Detailed torque values for critical fasteners.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures and troubleshooting charts.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval.
Print Quality
Quality:
N/A (Digital Download)
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, boxer twin-cylinder engine.
Displacement R80:
797.5 cc
Displacement R100:
979.5 cc
Bore X Stroke R80:
81 mm x 76 mm
Bore X Stroke R100:
94 mm x 70.8 mm
Compression Ratio R80:
8.2:1
Compression Ratio R100:
8.5:1
Performance
Horsepower R80:
50 hp (37 kW) at 6,500 rpm
Horsepower R100:
65 hp (48 kW) at 7,000 rpm
Torque R80:
57 Nm (42 lb-ft) at 5,000 rpm
Torque R100:
74 Nm (55 lb-ft) at 5,500 rpm
Fuel System
Carburetor:
2 x Bing 94/40 carburetors
Fuel Type:
Unleaded gasoline, minimum 91 octane
Lubrication
Oil Capacity With Filter:
Approx. 3.0 liters (3.2 US qt)
Oil Type:
API SG or higher, SAE 20W-50 recommended (refer to manual for specific conditions).
Ignition
Ignition Type:
Electronic ignition with dual spark plugs per cylinder
🔧 Transmission
Standard
Type:
5-speed constant mesh gearbox
Drive Type:
Shaft drive to rear wheel
Features
Clutch Type:
Single dry plate, diaphragm spring clutch
Final Drive Ratio:
3.00:1 (3.00 / 1.00) for most GS models
Fluid Type
Gearbox Oil:
SAE 90 hypoid gear oil (refer to manual for API GL classification)
📐 Dimensions
Exterior
Length Approx:
2220 mm (87.4 in)
Width Approx:
920 mm (36.2 in)
Height Approx:
1350 mm (53.1 in)
Weights
Dry Weight R80:
Approx. 190 kg (419 lbs)
Dry Weight R100:
Approx. 195 kg (430 lbs)
Gross Vehicle Weight Rating Gvwr:
Not typically specified for this era of motorcycle, but rider + luggage capacity is significant.
Fuel Tank Capacity:
26 liters (6.9 US gal), including a 5-liter reserve
Wheels Tires
Front Wheel Size:
2.50 x 19
Rear Wheel Size:
4.00 x 17
Front Tire Size:
90/90-19 (or 3.00-19)
Rear Tire Size:
130/80-17 (or 4.00-17)
Wheel Bolt Pattern:
N/A (Spoked wheels with axle mounting)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not subject to automotive crash test ratings in the same manner).
Active Features
Braking System:
Dual front disc brakes, rear drum brake (some R100GS may have rear disc). ABS was not an option for this model year.
Passive Features
Lighting:
Halogen headlight, integrated turn signals, stop/tail light.
Frame Construction:
Robust tubular steel frame designed for durability and off-road use.
💡 Technology Features
Infotainment
System:
N/A (This era of motorcycle predates integrated infotainment systems).
Driver Assistance
Features:
N/A (No electronic rider aids like ABS, traction control, or rider modes were standard).
Connectivity
Features:
N/A (No onboard computers or Bluetooth connectivity).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or annually. Refer to manual for specific recommendations based on usage.
Valve Adjustment Interval:
Every 10,000 km (6,000 miles) or as needed based on noise. Manual provides detailed procedure and clearances.
Spark Plug Replacement Interval:
Every 10,000 km (6,000 miles) or as needed. Check gap regularly.
Brake Fluid Flush Interval:
Every 2 years or as per manual recommendations. Inspect fluid condition regularly.
Drive Shaft Lubrication Interval:
Every 10,000 km (6,000 miles) or when specified in manual.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 20W-50 (refer to manual for operating temperature ranges).
Gearbox Oil Type:
SAE 90 hypoid gear oil (API GL-4 or GL-5, check manual for specifics).
Front Fork Oil Type:
Specific fork oil weight and type as per manual (typically SAE 15W or 20W).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch wear, alternator brushes, starter motor solenoid, fuel line deterioration, rear shock absorber (especially older ones).
Potential Engine Issues:
Oil leaks from base gasket or cylinder head covers, valve guide wear over high mileage.
Potential Electrical Issues:
Aging wiring harness, rectifier/regulator failure, points contact issues (if not converted to electronic ignition).
Suspension Issues:
Worn fork seals, leaking rear shock absorber.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing robust and reliable motorcycles, with the boxer engine configuration dating back to the early days of motorcycling.
Model Evolution
Gs Lineage:
The R80 G/S (Gelände/Straße - Terrain/Street) was introduced in 1980, creating the adventure touring segment. The R100 GS, introduced in 1987, was the larger-displacement evolution of this concept, building on the success of the R80 G/S and R65GS.
1988 Updates:
The 1988 model year saw the R100 GS receive updates including a larger 26-liter fuel tank, improved suspension (especially the Monolever rear), and revised ergonomics for better long-distance comfort and off-road capability compared to its predecessors.
Production
Production Period Gs:
The R80 GS was produced from 1980-1987. The R100 GS was produced from 1987-1996. The 1988 model year represents an early iteration of the highly successful R100 GS.
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Segment Creation:
The R80 G/S (predecessor) is widely credited with inventing the adventure touring motorcycle segment.
Longevity Reputation:
These models are renowned for their longevity and ability to be repaired and maintained by owners, contributing to their enduring popularity and value.
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