BMW R850 R850C 2002 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: R850 R850C Year: 2002 Codes Chassis Code: R259 👋 Introduction Market Position Segment: Touring/Sport Touring Motorcycle Target Audience: BMW R850 R850C owners seeking to perform their own maintenance and repairs. Competitive Analysis Competitors: Other BMW Boxer models of the era, Honda ST series, Yamaha FJR series, Kawasaki GTR series. Key Features Vehicle Appeal: Torque-rich boxer engine, shaft drive, comfortable ergonomics for touring, renowned BMW build quality. Manual Value Proposition Benefit: Empowers owners with the knowledge to maintain their R850 R850C efficiently and cost-effectively, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Regions Covered: Global (All Markets) Model Variants Covered: All R850 R850C variants Engine Variants Covered: All engine configurations for R850 R850C Trim Levels Covered: All trim levels Transmission Types Covered: All transmission types Page Count Estimated Pages: High (Exact count varies based on edition, typically 500+ pages for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, lubrication system, cooling system, fuel injection system (Bosch Motronic), ignition system, exhaust system. Transmission: Gearbox disassembly and assembly, clutch operation and maintenance, driveshaft and final drive servicing. Brakes: ABS system (if equipped), brake fluid replacement, caliper servicing, brake disc inspection and replacement, hydraulic system troubleshooting. Electrical: Wiring diagrams, battery and charging system, starter motor, alternator, lighting system, instrument cluster, ignition switch, fuses and relays, basic diagnostic codes. Chassis And Suspension: Front fork (telescopic), rear suspension (Paralever), wheel bearing replacement, steering system maintenance, frame and mounting points. Bodywork And Trim: Fairings, body panels, fuel tank removal, seat servicing, mounting hardware. Procedures Included Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, valve clearance adjustment, lubrication points, brake pad replacement. Troubleshooting: Diagnostic procedures for common faults, fault code interpretation, electrical system diagnostics, engine performance issues, starting problems. Repair: Engine rebuild, transmission overhaul, suspension component replacement, electrical component repair, fuel system servicing, brake system repairs. Diagnostics: Step-by-step diagnostic routines, electrical schematics analysis, mechanical component testing. Technical Depth Depth: Comprehensive (from basic owner maintenance to complete engine and component overhauls) Detail Level: Detailed exploded views, torque specifications, special tool requirements, step-by-step instructions with diagrams. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, allowing for quick information retrieval. Print Quality Image Resolution: High resolution for clear diagrams and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, boxer-twin engine Displacement: 848 cc (approx.) Bore X Stroke: 90.0 mm x 66.0 mm (approx.) Compression Ratio: 10.0:1 (typical for this engine family) Performance Horsepower: ~70 hp @ 7000 rpm (estimated, model specific) Torque: ~77 Nm @ 5250 rpm (estimated, model specific) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic M7.2 or similar) Fuel Type: Unleaded gasoline, 91-98 RON Lubrication Oil Type: SAE 20W-50 or 15W-50 API SG or higher motorcycle specific oil Oil Capacity: ~3.0 liters (with filter change) Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Single dry plate, diaphragm spring Optional Optional Transmission: N/A (Standard manual gearbox) Features Drive Type: Shaft drive (via Paralever rear suspension system) Final Drive Ratio: Typically 32/11 (2.91:1) or similar for this model range. Fluid Specifications Gearbox Oil Type: SAE 75W-90 GL-5 or GL-4 API gear oil Fluid Capacities Gearbox Oil Capacity: ~0.9 liters 📐 Dimensions Exterior Wheelbase: ~1430 mm (approx.) Seat Height: ~760 mm (approx., can vary with suspension settings/seat options) Weights Dry Weight: ~211 kg (approx.) Gross Vehicle Weight Rating: ~450 kg (approx.) 🛡️ Safety Features Ratings Safety Standards: Adheres to relevant motorcycle safety standards for the production era. Active Features Braking System: Hydraulic disc brakes front and rear, often with optional ABS (Anti-lock Braking System). ABS Version: Bosch ABS II (if equipped) Passive Features Lighting: Halogen headlight, LED taillight, turn signals. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, LCD display for odometer, trip meter, fuel level, temperature, and warning lights. Audio System: Optional accessory stereo systems were available, not standard integrated infotainment. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on certain models/trims. Connectivity Diagnostics Port: On-board diagnostics (OBD) port for electronic fault code reading (typically requires proprietary BMW diagnostic tools or adapters). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or 12 months, whichever comes first. Valve Clearance Check: Every 20,000 km or 24 months. Air Filter Replacement: Every 20,000 km or as needed based on operating conditions. Spark Plug Replacement: Every 20,000 km or 24 months. Brake Fluid Flush: Every 2 years. Fluid Specifications Engine Oil Specification: SAE 20W-50 or 15W-50, API SG or higher, motorcycle specific Gearbox Oil Specification: SAE 75W-90 GL-5 or GL-4, API gear oil Brake Fluid Specification: DOT 4 Known Issues Common Wear Items:...
Typically 32/11 (2.91:1) or similar for this model range.
Fluid Specifications
Gearbox Oil Type:
SAE 75W-90 GL-5 or GL-4 API gear oil
Fluid Capacities
Gearbox Oil Capacity:
~0.9 liters
📐 Dimensions
Exterior
Wheelbase:
~1430 mm (approx.)
Seat Height:
~760 mm (approx., can vary with suspension settings/seat options)
Weights
Dry Weight:
~211 kg (approx.)
Gross Vehicle Weight Rating:
~450 kg (approx.)
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to relevant motorcycle safety standards for the production era.
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with optional ABS (Anti-lock Braking System).
ABS Version:
Bosch ABS II (if equipped)
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, LCD display for odometer, trip meter, fuel level, temperature, and warning lights.
Audio System:
Optional accessory stereo systems were available, not standard integrated infotainment.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on certain models/trims.
Connectivity
Diagnostics Port:
On-board diagnostics (OBD) port for electronic fault code reading (typically requires proprietary BMW diagnostic tools or adapters).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first.
Valve Clearance Check:
Every 20,000 km or 24 months.
Air Filter Replacement:
Every 20,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 20,000 km or 24 months.
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil Specification:
SAE 20W-50 or 15W-50, API SG or higher, motorcycle specific
Gearbox Oil Specification:
SAE 75W-90 GL-5 or GL-4, API gear oil
Brake Fluid Specification:
DOT 4
Known Issues
Common Wear Items:
Clutch wear, wheel bearings, fork seals, exhaust system corrosion.
Electrical Gremlins:
Occasional issues with stator windings or rectifier, aging wiring harnesses, particularly at connector points.
Fuel System Considerations:
Fuel pump reliability and potential clogging of injectors due to fuel quality.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle History:
BMW has a long and storied history in motorcycle production, dating back to the 1920s, particularly known for its boxer-twin engines and shaft drive.
Model Evolution
R Series Lineage:
The R850 is part of the long-standing R series, which has evolved significantly, incorporating modern technology while retaining the core boxer engine layout.
Production
Production Period:
The R850 family was produced from the mid-1990s through the early 2000s, with various iterations.
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for the 2002 R850 R850C are not prominently documented, BMW motorcycles generally receive recognition for build quality, reliability, and touring capability.
Ratings
Owner Satisfaction:
Consistently high owner satisfaction ratings within the BMW motorcycle community for reliability and comfort.
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