2008 Can-am ATV Brp Bombardier Outlander 500 650 800 Renegade 500 800 Series Service Repair Workshop Manual Download PDF
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Basic Information Identification Make: Can-Am Brand Parent: BRP (Bombardier Recreational Products) Model: Outlander & Renegade Series Year: 2008 Codes Chassis Code Outlander: Outlander 500, 650, 800 (4x4 models) Chassis Code Renegade: Renegade 500, 800 (4x4 models) Introduction Market Position Vehicle Segment: Performance-oriented All-Terrain Vehicles (ATVs) Competitive Analysis Key Competitors: Polaris Sportsman/Scrambler, Yamaha Grizzly, Arctic Cat TRV/MudPro Key Features Platform Versatility: Shared platform for both utility-focused Outlander and sportier Renegade models Engine Options: Powerful Rotax V-twin engine options catering to different performance needs Manual Details Coverage Areas Manual Scope: Comprehensive service, repair, and workshop procedures Page Count Estimated Page Count: 700+ Manual Type Manual Classification: Service Repair Workshop Manual Language Primary Language: English Format Delivery Format: Downloadable PDF Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, pistons, crankshaft, timing, lubrication Fuel System: Fuel injection system, fuel pump, injectors, throttle body, fuel lines, fuel tank Electrical System: Wiring diagrams, charging system, ignition system, starting system, lighting, instrumentation Drivetrain: Continuously Variable Transmission (CVT), drive clutch, driven clutch, chaincase, differential, driveshafts, CV joints Suspension Steering: Front and rear suspension components, shock absorbers, control arms, bushings, steering system, tie rods, wheel bearings Braking System: Front and rear disc brakes, brake calipers, master cylinders, brake lines, parking brake Body Chassis: Frame, body panels, plastics, seat, racks, fenders Cooling System: Radiator, cooling fan, coolant hoses, thermostat Exhaust System: Exhaust manifold, muffler, exhaust pipes Procedures Included Maintenance Tasks: Scheduled maintenance, oil changes, filter replacements, spark plug service, valve adjustments Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic testing procedures Repair Procedures: Step-by-step repair instructions for all major components and systems Disassembly Reassembly: Detailed instructions for component removal and installation Torque Specifications: Precise torque values for all critical fasteners Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth Of Information: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Level Of Detail: Detailed exploded diagrams, schematics, and illustrations Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages Print Quality Digital Resolution: Optimized for screen viewing and printing Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Accessibility: Instant download for immediate access Engine Specifications Primary Engine Engine Family: Rotax V-twin Engine Type: Liquid-cooled, 4-stroke, SOHC, 8-valve V-twin (46 hp for 500, ~60 hp for 650, ~70 hp for 800) Bore X Stroke 500: 82 mm x 75.5 mm (approx.) Bore X Stroke 650: 91 mm x 75.5 mm (approx.) Bore X Stroke 800: 102 mm x 75.5 mm (approx.) Displacement 500: 462 cc (approx.) Displacement 650: 650 cc (approx.) Displacement 800: 799.9 cc (approx.) Performance Horsepower 500: 46 hp Horsepower 650: 60 hp (estimated) Horsepower 800: 70 hp (estimated) Torque Curve Characteristics: Strong low-end and mid-range torque delivery Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Throttle Control: Dual throttle bodies (on 800 models for improved response) Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Features Drive Modes: 2WD/4WD Visco-Lok Auto-locking front differential Clutch System: Primary and secondary CVT clutches with belt drive Engine Braking: Integral engine braking provided by the CVT Dimensions Exterior Length Outlander: Approx. 2,286 mm (90 in) Length Renegade: Approx. 2,181 mm (85.9 in) Width Outlander: Approx. 1,168 mm (46 in) Width Renegade: Approx. 1,186 mm (46.7 in) Height Outlander: Approx. 1,145 mm (45.1 in) Height Renegade: Approx. 1,110 mm (43.7 in) Weights Dry Weight 500: Approx. 286 kg (630 lbs) Dry Weight 650: Approx. 291 kg (642 lbs) Dry Weight 800: Approx. 295 kg (650 lbs) Towing Capacity: 590 kg (1,300 lbs) Rack Capacity Front: 90 kg (200 lbs) Rack Capacity Rear: 170 kg (375 lbs) Ground Clearance: Approx. 269 mm (10.5 in) Safety Features Active Features Braking System: Dual hydraulic disc front, single hydraulic disc rear Parking Brake: Parking brake integrated into rear caliper Passive Features Lighting: Dual 35W headlights, 25W tail/brake light Instrumentation: Multi-function digital display (speedometer, tachometer, odometer, trip meter, gear position, 4x4 indicator, engine hours) Technology Features Infotainment Display Type: Multi-function digital LCD display Driver Assistance Differential Locking: Visco-Lok Auto-locking front differential for improved traction Suspension System: Double A-arm front suspension, TTI (Torsional Trailing arm Independent) rear suspension (Outlander), Double A-arm rear suspension (Renegade) Connectivity Diagnostic Ports: Diagnostic connector for electronic diagnostics (covered in manual) Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually Air Filter Cleaning: Every 50 hours or more frequently in dusty conditions Spark Plug Replacement: Recommended every 100 hours or annually Clutch Belt Inspection: Every 100 hours or annually Fluid Specifications Engine Oil Type: SAE 5W-40 Synthetic (e.g., XPS Synthetic 5W-40) Engine Oil Capacity: Approx. 2.4 L (2.5 US qt) with filter Coolant Type: Ethylene glycol-based antifreeze, 50/50 mix with distilled water Brake Fluid Type: DOT 4 hydraulic brake fluid Gear Oil...
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