The Outlander and Renegade series, specifically the 500cc models produced for the 2007 and 2008 model years, represent a dedication to robust performance and reliability in the utility and recreational ATV market. These machines are powered by efficient V-twin engines, featuring advanced suspension systems like the TTI rear, and are built on strong chassis designed for demanding terrain. Known for their powerful engines and capable 2WD/4WD differential, these ATVs are well-suited for a variety of tasks, from demanding work on farms to adventurous trail riding. This comprehensive service, repair, and workshop manual provides detailed guidance for the maintenance and repair of your Outlander or Renegade 500. It covers all essential systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical systems, with step-by-step procedures for disassembly, reassembly, and diagnostics. Included are scheduled maintenance guidelines, troubleshooting charts for common issues, and critical technical specifications such as torque values and fluid capacities, ensuring that both owners and professional technicians can effectively maintain and repair these vehicles. 🏷️ Basic Information Identification Make: Can-Am Brand: BRP (Bombardier Recreational Products) Model: Outlander / Renegade Model Variants: Outlander 500, Outlander 500 XT, Outlander Max 500, Renegade 500 Model Years: 2007, 2008 👋 Introduction Market Position Category: Premium Utility/Recreational ATV Target Audience: Enthusiasts, hunters, farmers, recreational riders requiring robust performance and reliability. Competitive Analysis Competitors: Polaris Sportsman, Yamaha Grizzly, Suzuki King Quad, Kawasaki Brute Force Key Features Features: Powerful Rotax V-twin engines, advanced suspension systems (TTI rear), robust chassis, iTC (Intelligent Throttle Control) on some models, robust cargo racks. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service, Repair, and Workshop Manual Page Count Estimated Pages: Likely over 600 pages (typical for this era's comprehensive ATV service manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top end, bottom end, lubrication, cooling system, fuel system (carburetor), ignition system, exhaust system Transmission: CVT (Continuously Variable Transmission) system, primary clutch, secondary clutch, belt inspection and replacement, gearbox overhaul, differential components Drivetrain: Driveshaft, U-joints, front differential, rear differential, axle shafts, wheel hubs Suspension: Front A-arm suspension, rear TTI (Traction, Torsion, Independent) suspension, shock absorbers, springs, bushings, ball joints, steering components Brakes: Hydraulic brake system, front and rear calipers, brake lines, master cylinders, brake fluid specifications, bleeding procedures, rotor and pad replacement Electrical: Wiring diagrams, battery, starter, alternator, lighting system (headlights, taillights, brake lights), ignition switch, fuse box, sensors, instrumentation Fuel System: Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines, fuel filter Body And Frame: Frame inspection, plastic body panels, seat, handlebars, racks, fenders, skid plates Cooling System: Radiator, fan, thermostat, coolant specifications, coolant flush and fill Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, valve adjustments, lubrication points Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting guides, error code interpretation (if applicable) Repair: Step-by-step disassembly and reassembly procedures for all major components and systems Diagnostics: Detailed diagnostic procedures for electrical and mechanical issues, including component testing Specifications: Torque specifications for all fasteners, critical clearances, fluid capacities, pressure specifications Technical Depth Depth: Comprehensive from basic owner maintenance to full engine and transmission rebuilds. Suitable for both amateur and professional mechanics. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within the PDF for quick information retrieval Print Quality Quality: High-resolution scans with clear diagrams and legible text Binding Type Type: N/A (Digital PDF Download) Paper Type Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke, liquid-cooled, SOHC Engine Displacement: 46x42 mm bore and stroke (approx. for 500cc model) Engine Displacement Cc: 499.6 cc Compression Ratio: 10.0:1 (typical for this engine) Fuel Delivery: Mikuni BSR40 carburetor (for 2007-2008 500 models) Performance Horsepower Est: Approx. 36-38 HP Torque Est: Approx. 29-31 lb-ft Fuel System Fuel Type: Unleaded gasoline, minimum 87 octane Fuel Tank Capacity: 5.7 US gallons (21.5 Liters) 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with Engine Braking Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Features Drive Modes: 2WD/4WD Visco-Lok™ differential Fluid Specifications Fluid Type: BRP XPS Synthetic CVT Fluid (or equivalent) Fluid Capacity: Refer to manual for specific gearbox and differential capacities 📐 Dimensions Exterior Length: Outlander 500: Approx. 86 in (218.4 cm); Outlander Max 500: Approx. 91 in (231.1 cm) Width: Outlander: Approx. 46 in (116.8 cm); Renegade: Approx. 46.5 in (118.1 cm) Height: Outlander: Approx. 42 in (106.7 cm); Outlander Max: Approx. 48 in (121.9 cm) Weights Dry Weight Est: Outlander 500: Approx. 560 lbs (254 kg); Outlander Max 500: Approx. 620 lbs (281 kg) Towing Capacity: 1,300 lbs (590 kg) Rack Capacity Front: 200 lbs (90 kg) Rack Capacity Rear: 400 lbs (180 kg) 🛡️ Safety Features Ratings Type: ATVs are not typically rated by agencies like NHTSA or IIHS. Safety is inherent to design and...