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Manual de Reparación HUSQVARNA TE SMR 570 (2004-2005) - PDF

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Basic Information Identification Make: Husqvarna Model: TE SMR 570 Model Years Covered: 2004, 2005 Product Type: Workshop Repair Manual Codes Internal Product Code Inference: HSQ-TESMR570-0405-WRM Introduction Market Position Motorcycle Segment:...
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SKU: 30010
HUSQVARNA TE SMR 570 Workshop Repair Manual Download All 2004-2005 ModelS COVERED PDF
Basic Information
Identification
Make: Husqvarna
Model: TE SMR 570
Model Years Covered: 2004, 2005
Product Type: Workshop Repair Manual
Codes
Internal Product Code Inference: HSQ-TESMR570-0405-WRM
Introduction
Market Position
Motorcycle Segment: Performance Enduro/Supermoto hybrid; designed for off-road capability with street legality or conversion potential.
Target Audience: Enthusiasts and owners seeking to perform their own maintenance, repairs, and modifications on their Husqvarna TE SMR 570.
Competitive Analysis
Competitors: KTM EXC/SMC series, Husaberg FE/FS series, Yamaha WR/YZF, Honda CRF/CR, Suzuki RM-Z/DR-Z, Kawasaki KX/KLX.
Key Features
Manual Advantage: Provides essential, manufacturer-level technical data enabling accurate and efficient repairs, reducing reliance on guesswork or less detailed resources.
Diagram Utility: Exploded views and diagrams are crucial for correct assembly order, identification of parts, and understanding complex mechanisms.
Manual Details
Coverage Areas
Mechanical Systems: Engine, Fuel System, Lubrication, Cooling, Exhaust, Transmission, Clutch, Drivetrain, Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires
Electrical Systems: Ignition System, Starting System, Charging System, Lighting System, Instrumentation, Wiring Diagrams, ECU Functions
Chassis And Bodywork: Frame, Body Panels, Seat, Fuel Tank, Handlebars, Footpegs, Fairings, Graphics
Page Count
Estimated Page Count: Approximately 400-600 pages (typical for this era and model complexity)
Manual Type
Manual Type: Comprehensive Workshop Service and Repair Manual
Language
Language: English
Format
Format: PDF (Portable Document Format) - Digital Download
Manual Coverage
Systems Covered
Engine Mechanical: Detailed breakdown of 570cc single-cylinder engine, including cylinder head, valve train, piston, connecting rod, crankshaft, timing components (chain, tensioner, guides), and cylinder block.
Fuel Delivery: Carburetor (likely Mikuni VM series) service, adjustment, cleaning, and troubleshooting; fuel pump (if applicable); fuel lines.
Ignition And Electrical
Ignition System: CDI ignition system, spark plug specifications, coil testing, and troubleshooting; wiring diagrams for all electrical circuits.
Transmission And Drivetrain
Gearbox And Clutch: Disassembly and assembly of the gearbox, gear selection mechanism, clutch operation (likely hydraulic or cable actuated), clutch plate inspection and replacement.
Suspension And Steering
Suspension Systems: Front fork (likely WP or Marzocchi USD) service, seal replacement, oil level and type, damping adjustments; rear shock absorber service, spring preload, and damping adjustments; linkage maintenance.
Brakes
Braking System: Hydraulic brake system service, caliper disassembly and cleaning, piston seal replacement, master cylinder service, brake fluid type and bleeding procedures, disc and pad inspection and replacement.
Procedures Included
Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, chain lubrication and adjustment, spark plug inspection, brake fluid checks, tire pressure checks.
Engine Overhaul: Complete engine disassembly, inspection of internal components, piston ring replacement, valve seat grinding, gasket replacement, engine reassembly with torque specifications.
Suspension Rebuild: Front fork seal and bushing replacement, shock absorber rebuild, fork oil bleeding procedures.
Electrical Diagnostics: Troubleshooting common electrical faults, testing ignition coil, starter motor, charging system components, using wiring diagrams to diagnose issues.
Wheel And Tire Service: Tire mounting and balancing, wheel bearing inspection and replacement, spoke tensioning and truing (if applicable to wheel type).
Technical Depth
Diagnostic Procedures: Includes step-by-step diagnostic flowcharts for common problems, fault code interpretation (if applicable), and troubleshooting guides.
Repair Complexity: Covers basic repairs to complete engine and gearbox rebuilds; suitable for experienced DIY mechanics and professional technicians.
Special Tools: Lists necessary special tools for specific procedures, such as clutch holding tools, valve spring compressors, and fork seal drivers.
Manual Specifications
File Format
File Format: PDF
Searchability: Likely text-searchable PDF, allowing for quick keyword-based information retrieval.
Print Quality
Printability: Designed for digital viewing and can be printed for physical use. Quality depends on user's printer.
Binding Type
Binding Type: N/A (Digital Download - PDF)
Paper Type
Paper Type: N/A (Digital Download - PDF)
Engine Specifications
Primary Engine
Engine Type: Four-stroke, single-cylinder
Displacement: 570cc (approximate, specific variant may vary slightly)
Bore X Stroke: Specific to the 570cc engine, typically around 97mm x 77.8mm (verify with manual for exact specifications)
Compression Ratio: Typically around 11.0:1 to 12.0:1 for this performance-oriented engine.
Valvetrain: SOHC (Single Overhead Camshaft), 4-valve configuration
Performance
Horsepower Estimate: Estimated 50-60 HP (at crankshaft, depending on tuning and emissions compliance)
Torque Estimate: Estimated 55-65 Nm (at crankshaft, depending on tuning)
Fuel System
Carburetor Model: Likely Mikuni VM Series (e.g., VM38 or similar) or Keihin FCR
Fuel Type: Unleaded gasoline, minimum octane rating 95 (RON + MON)/2
Transmission
Standard
Transmission Type: 6-speed constant mesh
Optional
Optional Gearboxes: N/A (Typically single transmission option for this model)
Features
Clutch Type: Wet, multi-plate (likely hydraulically operated for smoother engagement)
Final Drive: Chain drive
Dimensions
Exterior
Wheelbase: Varies by specific model year and suspension setup, typically around 1470-1490 mm (57.9-58.7 inches)
Seat Height: High, typical for enduro/supermoto bikes, around 920-950 mm (36.2-37.4 inches)
Weights
Dry Weight: Approximately 115-120 kg (253-265 lbs)
Fuel Tank Capacity: Approximately 7.5 - 9.0 Liters (1.9 - 2.4 US gallons)
Safety Features
Ratings
Safety Certification: N/A (Motorcycles typically do not have automotive crash ratings; safety focus is on rider control and braking performance)
Active Features
Braking System: High-performance hydraulic disc brakes (e.g., Brembo calipers and discs) front and rear.
Suspension Adjustability: Adjustable front forks and rear shock for optimizing handling and stability.
Passive Features
Frame Construction: Robust chromoly steel frame designed for rigidity and impact resistance.
Lighting: Headlight, taillight, brake light, turn signals (if street legal configuration).
Technology Features
Infotainment
Infotainment System: N/A (Minimalist design focused on performance; typically features a basic odometer, trip meter, and essential indicator lights).
Driver Assistance
Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control on this model).
Connectivity
Connectivity Features: N/A
Maintenance
Service Intervals
Engine Oil Change: Every 15-25 hours of riding or annually. Specific oil type and quantity detailed in the manual.
Air Filter Cleaning: Regularly, depending on riding conditions (e.g., every 5-10 hours).
Spark Plug Replacement: Typically every 20-30 hours or as inspection dictates.
Chain Lubrication Adjustment: Every 5-10 hours, or after washing.
Fluid Specifications
Engine Oil Type: Semi-synthetic or fully synthetic 10W-40 motorcycle oil meeting API SG or higher classification.
Engine Oil Capacity: Approx. 1.1 - 1.3 Liters (including filter). Exact capacity specified in manual.
Brake Fluid Type: DOT 4 hydraulic brake fluid.
Fork Oil Type And Level: Specific suspension fluid (e.g., Motorex Fork Oil) with precise level indicated in manual. Viscosity typically 5W or 7.5W.
Known Issues
Common Wear Items: Clutch plates, valve stem seals, fork seals, wheel bearings, chain and sprockets.
Potential Electrical Gremlins: Wiring harness integrity, stator output, and regulator/rectifier function should be periodically checked. Carburetor jetting can be sensitive to altitude and modifications.
Vehicle History
Brand Heritage
Husqvarna History: Husqvarna is one of the world's oldest motorcycle manufacturers, founded in Sweden in 1689. It has a rich history in off-road motorsports, particularly motocross and enduro.
Model Evolution
Te Smr Lineage: The TE (Enduro) and SMR (Supermoto) lines represent Husqvarna's dedication to versatile off-road and street-oriented performance motorcycles. The 570cc engine offered a potent option in these categories during its production run.
Production
Manufacturing Country: Italy (during this period of ownership)
Awards & Recognition
Recognitions
Model Specific Awards: While specific awards for the 2004-2005 TE SMR 570 are not widely documented, Husqvarna models of this era were generally well-regarded for their performance and handling in their respective classes.
Ratings
Industry Reviews: Contemporary reviews typically praised its potent engine, capable suspension, and aggressive styling, often highlighting its dual-purpose nature for both track and trail. The manual provides the technical foundation to maintain this performance.
Certifications
Manual Quality Certification: While the manual itself is not certified, its format and content are designed to meet industry standards for service documentation, providing accuracy and clarity for repair procedures.
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