The Aveo, a subcompact car from the T200 generation, was produced in 2004, offering an affordable and fuel-efficient option in its segment. Known for its practicality, the Aveo was available in hatchback and sedan body styles, powered by either a 1.4L or 1.6L DOHC inline-four engine, delivering approximately 94 to 103 horsepower respectively. A long-standing marque in the automotive industry, the manufacturer aimed to provide accessible transportation with models like the Aveo, which often served as an entry-level vehicle in various global markets. This comprehensive Service and Repair Manual provides detailed instructional guides for the Aveo. It covers all major vehicle systems, including engine mechanicals, drivetrain, suspension, steering, brakes, HVAC, and the electrical system. The manual details routine maintenance procedures, component removal and installation, diagnostic troubleshooting, and includes essential technical specifications and wiring diagrams. Its purpose is to empower owners and technicians with the knowledge necessary for effective vehicle maintenance, repair, and upkeep, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Year: 2004 Generation Generation Designation: T200 Codes Chassis Code: T200 👋 Introduction Market Position Vehicle Segment: Subcompact car, known for affordability and fuel efficiency. Competitive Analysis Key Competitors 2004: Hyundai Accent, Kia Rio, Ford Fiesta, Toyota Yaris (Vitz). Key Features Manual Advantage: Empowers owners and technicians with comprehensive repair and maintenance knowledge, reducing reliance on specialized shops. User Accessibility: User-friendly PDF format, accessible on Windows OS, smartphones, and tablets without installation. Manual Benefit For Owners: Enables owners to perform routine maintenance and repairs, saving money and extending the vehicle's lifespan. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for all major systems. Page Count Estimated Page Count: Refer to actual PDF for precise count, typically 500+ pages for such comprehensive coverage. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Digital Format: PDF Device Compatibility: Compatible with all Windows operating systems, smartphones, and tablets that support PDF viewing. 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging. Drivetrain Systems: Clutch, manual gearbox, propeller shafts, rear axle, front axle. Suspension Steering Brakes: Front suspension, rear suspension, steering system, brake system (hydraulic, mechanical, parking). Wheels Tires: Wheel and tire specifications, mounting, balancing, alignment. Body Chassis: Bodywork construction, chassis frame, doors, windows, interior trim, exterior trim. HVAC System: Heating, ventilation, and air conditioning (HVAC) system components and service. Electrical Electronic: Electrical system overview, battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuses, relays. Cruise Control System: If equipped, includes service and troubleshooting for the cruise control system. Safety Restraints: Information on airbags, seatbelts, and related components. Procedures Included Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, inspections. Repair Procedures: Component removal, installation, adjustment, and overhaul for all covered systems. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, common fault identification. Schematics Diagrams: Electrical wiring diagrams, vacuum diagrams, hydraulic schematics. Bodywork Procedures: Detailed procedures for body panel repairs, adjustments, and interior trim removal/installation. Electrical Procedures: Comprehensive coverage including component testing, wiring harness repair, fuse/relay identification, and troubleshooting of various electrical circuits. Technical Depth Depth Of Coverage: Dealer-level instructional guides covering basic repairs to complex overhauls. Repair Complexity: Suitable for all levels of repair, from basic fluid checks to engine rebuilds and complex electrical troubleshooting. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Printability: High-quality, printable pages for all sections. Binding Type Binding: N/A (Digital PDF - printable) Paper Type Paper Quality: N/A (Digital PDF - printable on user's choice of paper) ⚙️ Engine Specifications Primary Engine Engine Code 1: F14D3 (1.4L DOHC I4) Performance Horsepower 1 Approx: 94 hp @ 6000 rpm Torque 1 Approx: 130 Nm (96 lb-ft) @ 3200 rpm Horsepower 2 Approx: 103 hp @ 6000 rpm Torque 2 Approx: 145 Nm (107 lb-ft) @ 3200 rpm Fuel System Fuel Delivery System: Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI) Emission Control Systems: Includes information on catalytic converters, oxygen sensors, and emission control modules relevant to the 2004 model year. Engine Code 2 Engine Code 2: F16D3 (1.6L DOHC I4) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 4-speed Automatic Transmission Features Transmission Fluid Type: Refer to specific manual chapter for fluid type (e.g., Dexron III/VI for automatic, manual gear oil). 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door), Sedan (4-door) Wheelbase Approx: 2480 mm (97.6 in) Weights Curb Weight Approx: 1050 - 1150 kg (2315 - 2535 lbs) depending on body style and equipment. 🛡️ Safety Features Ratings NHTSA Crash Test Results: Refer to specific NHTSA data for 2004 models; generally mixed to adequate for the era. Active Features Available Active Safety: Anti-lock Braking System (ABS) (often optional), Electronic Brakeforce Distribution (EBD). Passive Features Available Passive Safety: Front airbags, Seatbelt pretensioners, potentially side airbags on higher trims. 💡 Technology Features...