1999 Chevrolet Malibu Service & Repair Manual Software
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This manual covers the Chevrolet Malibu, specifically the Sixth Generation model produced for the 1999 model year. Built on the GM W-body platform, this mid-size sedan offered a comfortable ride and a choice of reliable powertrains, including an efficient inline-4 and a more powerful V6 engine. Designed for everyday transportation and family use in North America, the 1999 Malibu aimed to blend practicality with a refined driving experience, featuring a spacious interior and a range of comfort and convenience options for its time. Its engineering quality and intended usage reflect Chevrolet's commitment to delivering dependable vehicles for the mass market. This comprehensive service and repair manual provides in-depth technical information for the 1999 Chevrolet Malibu. It covers all essential aspects of vehicle maintenance, diagnostics, and repair, including detailed procedures for engine mechanical and management systems, automatic transmissions, braking systems, suspension and steering, and the complete electrical system. The manual also details HVAC, body and interior components, troubleshooting guides, and critical technical specifications. Its purpose is to assist both DIY enthusiasts and professional technicians in effectively maintaining and repairing the vehicle, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 1999 Generation Generation: Sixth Generation (V-Body Platform) Codes Platform Code: GM V-body 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics. Competitive Analysis Advantage: Licensed OE data offers superior accuracy and completeness compared to generic aftermarket guides. Key Features Convenience: Instant online access, eliminating the need for physical manuals and shipping. Cost Effectiveness: Saves money compared to dealership service costs or expensive printed manuals. Data Source: Derived from Original Equipment (OE) materials. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Geographic Focus: North America Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (Licensed OE Data) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage of engine assembly, teardown, and component diagnostics. Engine Management: Detailed information on fuel injection, ignition system, emissions controls, and ECU diagnostics. Transmission: Coverage for automatic transmission operation, maintenance, and repair. Brakes: Comprehensive details on hydraulic systems, ABS diagnostics, and component replacement. Suspension Steering: In-depth coverage of front and rear suspension, steering linkage, and power steering systems. Electrical System: Extensive wiring diagrams, component location, and troubleshooting for all electrical circuits. HVAC: Detailed diagnostics and repair procedures for heating, ventilation, and air conditioning systems. Body Interior: Information on interior trim, body panel repair, and door/window mechanisms. Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks, filter replacements, and tune-up procedures. Troubleshooting: Systematic diagnostic flowcharts and symptom-based troubleshooting guides. Repair: Step-by-step instructions for component replacement and system repair. Diagnostics: Diagnostic trouble codes (DTCs), scan tool procedures, and component testing. Specifications: Torque specifications, electrical values, and component tolerances. Technical Depth Depth: Comprehensive from basic maintenance to advanced engine and electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printable: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Access Access Duration: 1 Year Device Compatibility: PC, Laptop, Smartphone, Tablet Browser Compatibility: Web Browser ⚙️ Engine Specifications Primary Engine Engine Code: LD9 Engine Type: Inline 4-Cylinder Displacement: 2.4 L (2398 cc) Bore X Stroke: 3.50 in x 3.82 in (89.0 mm x 97.0 mm) Compression Ratio: 9.5:1 Fuel Delivery: Multi-Port Fuel Injection (MPFI) Horsepower Net: 150 hp @ 5600 rpm Torque Net: 155 lb-ft @ 4400 rpm Valve Train: DOHC, 16 Valves Ignition System: Distributorless Ignition System (DIS) Recommended Fuel: 87 Octane Unleaded Gasoline Oil Capacity W Filter: 4.5 US quarts (4.3 L) Cooling System Capacity: 8.5 US quarts (8.0 L) Spark Plug Gap: 0.040-0.044 inches (1.0-1.1 mm) Optional Engine Engine Code: L36 Engine Type: V6 Displacement: 3.8 L (3800 cc) Horsepower Net: 190 hp @ 5200 rpm Torque Net: 225 lb-ft @ 3600 rpm 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission Model: 4T65-E Transmission Fluid Type: Dexron III Transmission Fluid Capacity: 7.8 US quarts (7.4 L) Optional Transmission Type: N/A 📐 Dimensions Exterior Wheelbase: 106.4 inches (2703 mm) Length: 191.7 inches (4869 mm) Width: 70.7 inches (1796 mm) Height: 56.5 inches (1435 mm) Weights Curb Weight Base: 3177 lbs (1441 kg) Gross Vehicle Weight Rating: 4123 lbs (1870 kg) Towing Capacity: 1000 lbs (454 kg) (Unbraked Trailer, Check Owner's Manual for Specifics) Front Track: 60.4 inches (1534 mm) Rear Track: 60.0 inches (1524 mm) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4 Stars (as per available data for the era) NHTSA Passenger Front Impact: 4 Stars (as per available data for the era) Active Features ABS: Standard (Anti-lock Braking System) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Front: Pretensioners with Load Limiters; Rear: Three-point belts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD or cassette player options available. Climate Control: Manual or...
This manual covers the Chevrolet Malibu, specifically the Sixth Generation model produced for the 1999 model year. Built on the GM W-body platform, this mid-size sedan offered a comfortable ride and a choice of reliable powertrains, including an efficient inline-4 and a more powerful V6 engine. Designed for everyday transportation and family use in North America, the 1999 Malibu aimed to blend practicality with a refined driving experience, featuring a spacious interior and a range of comfort and convenience options for its time. Its engineering quality and intended usage reflect Chevrolet's commitment to delivering dependable vehicles for the mass market.
This comprehensive service and repair manual provides in-depth technical information for the 1999 Chevrolet Malibu. It covers all essential aspects of vehicle maintenance, diagnostics, and repair, including detailed procedures for engine mechanical and management systems, automatic transmissions, braking systems, suspension and steering, and the complete electrical system. The manual also details HVAC, body and interior components, troubleshooting guides, and critical technical specifications. Its purpose is to assist both DIY enthusiasts and professional technicians in effectively maintaining and repairing the vehicle, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Malibu
Year:
1999
Generation
Generation:
Sixth Generation (V-Body Platform)
Codes
Platform Code:
GM V-body
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and professional mechanics.
Competitive Analysis
Advantage:
Licensed OE data offers superior accuracy and completeness compared to generic aftermarket guides.
Key Features
Convenience:
Instant online access, eliminating the need for physical manuals and shipping.
Cost Effectiveness:
Saves money compared to dealership service costs or expensive printed manuals.
Data Source:
Derived from Original Equipment (OE) materials.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Geographic Focus:
North America
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual (Licensed OE Data)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage of engine assembly, teardown, and component diagnostics.
Engine Management:
Detailed information on fuel injection, ignition system, emissions controls, and ECU diagnostics.
Transmission:
Coverage for automatic transmission operation, maintenance, and repair.
Brakes:
Comprehensive details on hydraulic systems, ABS diagnostics, and component replacement.
Suspension Steering:
In-depth coverage of front and rear suspension, steering linkage, and power steering systems.
Electrical System:
Extensive wiring diagrams, component location, and troubleshooting for all electrical circuits.
HVAC:
Detailed diagnostics and repair procedures for heating, ventilation, and air conditioning systems.
Body Interior:
Information on interior trim, body panel repair, and door/window mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid checks, filter replacements, and tune-up procedures.
Troubleshooting:
Systematic diagnostic flowcharts and symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component replacement and system repair.
Diagnostics:
Diagnostic trouble codes (DTCs), scan tool procedures, and component testing.
Specifications:
Torque specifications, electrical values, and component tolerances.
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced engine and electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printable:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Access
Access Duration:
1 Year
Device Compatibility:
PC, Laptop, Smartphone, Tablet
Browser Compatibility:
Web Browser
⚙️ Engine Specifications
Primary Engine
Engine Code:
LD9
Engine Type:
Inline 4-Cylinder
Displacement:
2.4 L (2398 cc)
Bore X Stroke:
3.50 in x 3.82 in (89.0 mm x 97.0 mm)
Compression Ratio:
9.5:1
Fuel Delivery:
Multi-Port Fuel Injection (MPFI)
Horsepower Net:
150 hp @ 5600 rpm
Torque Net:
155 lb-ft @ 4400 rpm
Valve Train:
DOHC, 16 Valves
Ignition System:
Distributorless Ignition System (DIS)
Recommended Fuel:
87 Octane Unleaded Gasoline
Oil Capacity W Filter:
4.5 US quarts (4.3 L)
Cooling System Capacity:
8.5 US quarts (8.0 L)
Spark Plug Gap:
0.040-0.044 inches (1.0-1.1 mm)
Optional Engine
Engine Code:
L36
Engine Type:
V6
Displacement:
3.8 L (3800 cc)
Horsepower Net:
190 hp @ 5200 rpm
Torque Net:
225 lb-ft @ 3600 rpm
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Transmission Model:
4T65-E
Transmission Fluid Type:
Dexron III
Transmission Fluid Capacity:
7.8 US quarts (7.4 L)
Optional
Transmission Type:
N/A
📐 Dimensions
Exterior
Wheelbase:
106.4 inches (2703 mm)
Length:
191.7 inches (4869 mm)
Width:
70.7 inches (1796 mm)
Height:
56.5 inches (1435 mm)
Weights
Curb Weight Base:
3177 lbs (1441 kg)
Gross Vehicle Weight Rating:
4123 lbs (1870 kg)
Towing Capacity:
1000 lbs (454 kg) (Unbraked Trailer, Check Owner's Manual for Specifics)
Front Track:
60.4 inches (1534 mm)
Rear Track:
60.0 inches (1524 mm)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4 Stars (as per available data for the era)
NHTSA Passenger Front Impact:
4 Stars (as per available data for the era)
Active Features
ABS:
Standard (Anti-lock Braking System)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Front: Pretensioners with Load Limiters; Rear: Three-point belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD or cassette player options available.
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
Cruise Control:
Standard or optional feature depending on trim level.
Connectivity
Connectivity Options:
Limited by era; typically basic auxiliary input for aftermarket audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first (refer to manual for specific oil type).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for platinum-tipped plugs.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30
Brake Fluid Type:
DOT 3
Power Steering Fluid:
GM Power Steering Fluid or Dexron III Automatic Transmission Fluid
Known Issues
Engine Performance:
Intake manifold gasket leaks (especially on the 3800 V6), spark plug blowouts (common on early 3800s), occasional O2 sensor failures.
Worn sway bar end links, tie rod ends, and strut mounts due to vehicle weight.
Electrical:
Alternator failures, power window motor issues, and dashboard illumination problems.
📚 Vehicle History
Brand Heritage
Brand:
Chevrolet: A division of General Motors, established in 1911, known for a wide range of vehicles from economy cars to trucks.
Model Evolution
Previous Generation:
1997-1998 Chevrolet Malibu (Oldsmobile Cutlass Supreme based)
Redesign Context:
The 1997 redesign marked the return of the Malibu nameplate to Chevrolet, repositioning it as a mid-size sedan on the GM W-body platform shared with cars like the Buick Regal and Oldsmobile Intrigue.
Production
Manufacturing Plant:
Oklahoma City, Oklahoma, USA; Oshawa, Ontario, Canada
Production Years:
1997-2003 (Sixth Generation)
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the '99 model are scarce, the W-body platform generally received average to good safety ratings for its time.
Ratings
Consumer Reviews:
Mixed reviews during its production run, often praised for comfort and the strong 3800 V6 engine, but criticized for some interior materials and reliability concerns.
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