🏷️ Basic Information Identification Make: Chevrolet Model: S-10 EXTREME Generation: Second Generation (1994-2004) Year Range: 1994-2004 Codes Product Name: Chevrolet S-10 EXTREME 1994-2004 Workshop Service Repair Manual 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, S-10 EXTREME owners seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Provides dealer-level technical information at a fraction of the cost, empowering users to save on labor and perform repairs correctly. Key Features Accessibility: Instant download, no postal delivery wait times, usable across multiple operating systems. Usability: No additional software required beyond free Adobe Acrobat Reader. File extraction via common utilities like WinZip or WinRAR. 📋 Manual Details Coverage Areas Primary Coverage: Chevrolet S-10 EXTREME Model Years Covered: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Page Count: Data not explicitly provided, but extensive coverage implies thousands of pages typical for a full workshop manual. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF File Size Mb: 520 MB 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including diagnosis, repair, and specifications for both 2.2L I4 and 4.3L V6 engines. Air Conditioning: AC system operation, diagnosis, refrigerant handling, component repair. Airbags: SRS system components, diagnosis, safety precautions, repair procedures. ABS: Anti-lock Braking System operation, diagnosis, component testing, repair. Brake System: Front and rear brake systems, including hydraulic components, calipers, rotors, drums, parking brake, and bleeding procedures. Charging System: Alternator, battery, charging circuit diagnosis and repair. Clutch: Clutch assembly, hydraulic system, and linkage for manual transmission vehicles. Cooling System: Radiator, water pump, thermostat, hoses, fan, coolant specifications, and service. Cruise Control: Operation, diagnosis, and repair of the cruise control system. Defogger: Rear defogger system operation and repair. Differential: Rear axle differential service, lubrication, and repair. Axle: Front and rear axle components, CV joints, wheel bearings. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, alignment specifications. Heating And Ventilation: HVAC system components, blower motor, heater core, blend doors, and actuators. Instrument Panel: Gauges, warning lights, instrument cluster diagnosis and repair. Maintenance: Routine maintenance procedures, schedules, fluid checks, filter replacements. Automatic Transmission: AT specifications, diagnosis, repair, fluid specifications. Manual Transmission: MT specifications, diagnosis, repair, clutch service. Power Steering: Power steering pump, rack and pinion, fluid, and system diagnosis. Body And Accessories: Body panels, doors, glass, interior trim, seats, bumpers, and accessory systems. Starter System: Starter motor, solenoid, ignition switch, and starting circuit diagnosis. Steering Column: Steering column components, ignition lock cylinder, and steering wheel removal/installation. Transfer Case: Four-wheel drive transfer case operation, maintenance, and repair (if applicable to EXTREME models). Wiper Washer: Wiper motor, blades, washer pump, and fluid system. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. User Manual Sections: Likely includes extracts or references to essential user manual information for operation and basic checks. Procedures Included General Procedures: Routine maintenance, inspections, adjustments, troubleshooting, diagnostics, component removal and installation, rebuild procedures. Diagnostic Procedures: Step-by-step diagnostic flowcharts, symptom-based troubleshooting, use of diagnostic tools. Repair Procedures: Detailed instructions for component repair and replacement, often with torque specifications and special tool requirements. Technical Depth Depth: Comprehensive workshop level, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic fluid changes to complete engine and transmission overhauls. 📊 Manual Specifications File Format Format: PDF Portability: Readable on any device with Adobe Acrobat Reader, including Windows and Mac operating systems. Print Quality Diagrams: High Definition diagrams, crucial for understanding complex assemblies and wiring. Text Readability: Well-structured content with clear, concise instructions. Binding Type Binding: N/A (Digital format). Ready to print for personalized binding. Paper Type Paper Type: N/A (Digital format). Printable on standard paper. Navigation Bookmarks: Bookmarks for every chapter, facilitating easy navigation and quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Options: 2.2L I4 (LL2) and 4.3L V6 (L35 Vortec) Performance 2.2L I4 Horsepower: Approx. 118-125 hp (specific output varied by year/tune) 4.3L V6 Horsepower: Approx. 160-190 hp (Vortec variants offered higher output) 4.3L V6 Torque: Approx. 200-260 lb-ft (Vortec variants offered higher torque) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPFI) Engine Management ECU Type: PCM (Powertrain Control Module) controlled, with specific programming for each engine and transmission combination. 🔧 Transmission Standard Transmission Manual: 5-speed manual transmission (e.g., NV1500, NV3500) was common. Optional Transmission Automatic: 4-speed automatic transmission (e.g., 4L60-E) was available. Features Transfer Case Availability: Available in 2WD and 4WD configurations, with the 4WD models featuring a transfer case (e.g., NP233, NP243). 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab (S-Cab), primarily short or long bed configurations. Weights Curb Weight Range: Approx. 3,300 - 3,800 lbs (Varies significantly by configuration, engine, and drivetrain). 🛡️ Safety Features Ratings NHTSA Crash Test Results: NHTSA ratings for this era of S-10 are generally modest. The manual would detail system design for safety, but specific...