🏷️ Basic Information Identification Make: Chevrolet Model: Volt Year: 2016 Codes Platform: GM Epsilon II platform (shared with Opel Astra J, Buick Verano) Vin Prefix: 1G2 👋 Introduction Market Position Segment: Extended Range Electric Vehicle (EREV) / Plug-in Hybrid Electric Vehicle (PHEV) Compact Sedan Target Audience: Environmentally conscious consumers, commuters, early adopters of electric vehicle technology Competitive Analysis Competitors: Toyota Prius Plug-in Hybrid, Ford C-Max Energi, Fisker Karma Key Features Powertrain Concept: Series-hybrid electric drive with a small gasoline engine acting as a generator to extend range. Unique Selling Proposition: Provides significant electric-only range for daily commuting, with the gasoline engine offering flexibility for longer trips. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z, Vehicle Specific Page Count Estimated Pages: Approximately 2000+ pages (typical for comprehensive dealer service manuals) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF, typically) 📖 Manual Coverage Systems Covered Powertrain: Electric Drive Unit (EDU), Extended Range Electric Vehicle (EREV) Gasoline Engine, Battery Pack, Charging System, Power Inverter, Control Modules Chassis: Suspension (front/rear), Steering, Brakes (including regenerative braking system), ABS, Traction Control, Stability Control Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Infotainment System, HVAC Controls, Lighting Systems (LED, Halogen), Power Windows, Locks, Mirrors, Audio System, Navigation Body: Body Panel Repair, Interior Trim, Exterior Trim, Glass Replacement, Door Mechanisms, Hatch Mechanism, Hood Latch Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (Coolant, Brake Fluid), Filter Replacements (Cabin Air), Battery Care and Service Diagnostics: Diagnostic Trouble Codes (DTCs), Scan Tool Procedures, Component Testing, Wiring Diagrams, Symptom-Based Troubleshooting Repair: Component Removal and Installation, Torque Specifications, Specialized Tool Requirements, Reassembly Procedures, Calibration Procedures Special Procedures: High Voltage Battery Pack Servicing, Electric Drive Unit (EDU) Diagnosis and Repair, Regenerative Braking System Calibration, Charging System Diagnosis Technical Depth Depth: Complete diagnostic, repair, and maintenance procedures for all vehicle systems, including detailed troubleshooting guides and wiring schematics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated gasoline engine (range extender) Displacement: 1.4 L (1398 cc) Bore X Stroke: 73.4 mm x 80.6 mm Compression Ratio: 12.2:1 Engine Control System: Bosch Motronic (specific variant) Performance Combined Horsepower: 181 hp (135 kW) Combined Torque: 273 lb-ft (370 Nm) Electric Motor Type: Permanent Magnet Synchronous Motor Electric Motor Horsepower: 149 hp (111 kW) Electric Motor Torque: 273 lb-ft (370 Nm) Fuel System Fuel Type: Unleaded Gasoline (87 octane minimum recommended) Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Tank Capacity: 9.0 gallons (34.1 L) 🔧 Transmission Standard Type: Electric Drive Unit (EDU) with planetary gearset Gear Ratios: Single speed (specific ratios detailed in manual) Features Drive Modes: Normal, Sport, Mountain, Hold, Charge Regenerative Braking: Integrated, adjustable levels 📐 Dimensions Exterior Length: 179.4 inches (4557 mm) Width: 70.7 inches (1796 mm) Height: 57.3 inches (1455 mm) Wheelbase: 106.5 inches (2705 mm) Ground Clearance: 5.5 inches (140 mm) Interior Passenger Volume: 83.7 cu ft (2.37 m³) Front Headroom: 38.8 inches (985 mm) Front Legroom: 42.2 inches (1072 mm) Rear Headroom: 36.7 inches (932 mm) Rear Legroom: 34.1 inches (866 mm) Cargo Cargo Volume Behind Rear Seat: 10.6 cu ft (0.30 m³) Cargo Volume With Rear Seat Folded: 19.4 cu ft (0.55 m³) Weights Curb Weight: 3,589 lbs (1628 kg) to 3,732 lbs (1693 kg) depending on trim Gross Vehicle Weight Rating: 4,500 lbs (2041 kg) 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (for 2016 model year) IIHS Top Safety Pick: Yes (2016 model) Active Features ABS: Standard 4-wheel Anti-lock Braking System Traction Control: Standard Traction Control System (TCS) Stability Control: Standard StabiliTrak Electronic Stability Control Driver Assistance Options: Optional Forward Collision Alert, Lane Departure Warning Passive Features Airbags: Dual-stage frontal, side-impact, curtain side-impact, knee airbags Seatbelts: 3-point active front seat belts with pretensioners and load limiters, 3-point rear seat belts Child Seat Anchors: LATCH system (Lower Anchors and Tethers for Children) 💡 Technology Features Infotainment System: Chevrolet MyLink infotainment system Features: Touchscreen display, Apple CarPlay, Android Auto (late availability/updates), Bluetooth connectivity, AM/FM/SiriusXM radio, navigation (optional) Driver Assistance Standard Features: Rearview camera Optional Features: Forward Collision Alert, Lane Departure Warning Connectivity Onboard Connectivity: Optional OnStar 4G LTE Wi-Fi hotspot Charging Technology Charging Levels: Level 1 (120V AC) and Level 2 (240V AC) charging capability Charging Time Level 2: Approximately 4.5 hours for a full charge (240V) Battery Technology Type: T-shaped Lithium-ion battery pack Capacity Kwh: 18.4 kWh (usable capacity) Battery Voltage: 309 V nominal 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically based on oil life monitor or every 7,500-10,000 miles (gasoline engine use dependent). Engine Air Filter: Every 45,000 miles or as needed based on inspection. Cabin...