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2004 Chrysler 300M Concorde and Intrepid Service Repair Workshop Manual Download PDF

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This manual covers the 2004 Chrysler 300M, Concorde, and Intrepid models. These vehicles represent Chrysler's commitment to the near-luxury sedan market, built on the robust LH platform. They are characterized by distinctive American styling, offering a blend of comfort, performance, and spacious interiors. The 300M, in particular, was designed as the premium, performance-oriented variant, while the Concorde and Intrepid provided varying levels of luxury and sportiness. These sedans competed effectively in their segment, known for their comfortable ride and feature-rich amenities. This comprehensive factory service repair workshop manual in English provides detailed guidance for maintaining and repairing your 2004 Chrysler 300M, Concorde, or Intrepid. It covers all major systems, including engine mechanicals, fuel, emissions, driveline, transmission, suspension, steering, brakes, and extensive electrical and electronic components. The manual includes scheduled maintenance procedures, diagnostic and troubleshooting guides, and complete repair and rebuild instructions, offering factory-level detail. This resource is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of these vehicles. 🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2004 👋 Introduction Market Position Positioning: The Chrysler 300M, Concorde, and Intrepid of this era represented Chrysler's push towards more upscale, front-wheel-drive sedans, competing in the near-luxury segment. They offered a blend of comfort, performance, and distinctive styling. Competitive Analysis Competitors 2004: Competed with vehicles like the Ford Taurus, Mercury Sable, Chevrolet Impala, Buick LeSabre, and import sedans such as the Toyota Avalon and Honda Accord. Key Features Vehicle Platform: These models were based on the Chrysler LH platform, known for its front-wheel-drive layout and spacious interiors. Design Philosophy: Characterized by distinctive American styling with aggressive lines, particularly the 300M's sportier persona. 📋 Manual Details Coverage Areas Covered Models: Chrysler 300M, Chrysler Concorde, Chrysler Intrepid Covered Years: 2004 Page Count Estimated Page Count: Substantial (implied by detailed coverage, exact number not specified) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage including fuel, ignition, emissions control, engine mechanicals, cooling, and lubrication. Driveline And Transmission: Comprehensive coverage of driveline components, transaxle (automatic), and associated systems. Suspension And Steering: Detailed repair procedures for suspension components, steering system, and wheel alignment. Brakes: Complete brake system diagnosis and repair, including ABS. Electrical And Electronics: Extensive coverage of wiring diagrams, electronic control modules (ECMs), audio/video, instrument cluster, lighting, power systems, and more. Body And Frame: Includes body repairs, frame, bumpers, doors, windows, and interior components. HVAC And Emissions: Detailed diagnostics and repair for heating, ventilation, air conditioning (HVAC), and emissions control systems. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, and general upkeep procedures. Diagnostics And Troubleshooting: Step-by-step troubleshooting guides and diagnostic procedures for common and complex issues. Repair And Rebuild: Comprehensive repair procedures, from minor adjustments to complete component disassembly and reassembly. Technical Depth Depth: Factory-level detail, suitable for both DIY enthusiasts and professional mechanics, covering complete disassembly and reassembly. 📊 Manual Specifications File Format Compatibility: All versions of Windows and Mac OS. Readability: High-quality PDF format, ensuring clear text and graphics. Print Quality Printability: All pages are printable, allowing for hard copy use. Binding Type Binding: Digital (PDF download) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type 300M Concorde: 3.5L (215 cu in) SOHC V6 (EGG) Engine Type Intrepid: 2.7L (167 cu in) DOHC V6 (EAR) and 3.5L (215 cu in) SOHC V6 (EGG) Performance 3.5L V6 Horsepower 300M Concorde: 250 hp @ 6400 rpm (EGG engine) Torque 300M Concorde: 250 lb-ft @ 3900 rpm (EGG engine) Performance 2.7L V6 Horsepower Intrepid: 200 hp @ 5800 rpm (EAR engine) Torque Intrepid: 190 lb-ft @ 4000 rpm (EAR engine) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Engine Codes Engine Code 3.5L Sohc: EGG Engine Code 2.7L DOHc: EAR 🔧 Transmission Standard Transmission Type 300M Concorde: 42LE 4-Speed Automatic Transaxle Transmission Type Intrepid 2.7L: 41TE 4-Speed Automatic Transaxle Transmission Type Intrepid 3.5L: 42LE 4-Speed Automatic Transaxle Features Transmission Features: Includes electronic shift control, likely with a 'Performance' or 'Winter' mode. Fluid Specifications Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid, Type 9602) 📐 Dimensions Exterior 300M Length: Approx. 199.0 inches Width: Approx. 74.4 inches Height: Approx. 55.8 inches Exterior Concorde Intrepid Length: Approx. 203.7 inches Width: Approx. 74.4 inches Height: Approx. 56.7 inches Weights Curb Weight Approx: 3,500 - 3,800 lbs (model dependent) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for the era, specific model may vary slightly) NHTSA Front Impact Passenger: 5-Star (for the era, specific model may vary slightly) IIHS Frontal Offset: Good (for the era, specific model may vary slightly) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional or standard depending on trim and model (TCS) Passive Features Airbags Front: Driver and Passenger Frontal Airbags Airbags Side: Optional or standard front...
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2004 Chrysler 300M Concorde and Intrepid Service Repair Workshop Manual Download PDF2004 Chrysler 300M Concorde and Intrepid Service Repair Workshop Manual Download PDF2004 Chrysler 300M Concorde and Intrepid Service Repair Workshop Manual Download PDF2004 Chrysler 300M Concorde and Intrepid Service Repair Workshop Manual Download PDF
This manual covers the 2004 Chrysler 300M, Concorde, and Intrepid models. These vehicles represent Chrysler's commitment to the near-luxury sedan market, built on the robust LH platform. They are characterized by distinctive American styling, offering a blend of comfort, performance, and spacious interiors. The 300M, in particular, was designed as the premium, performance-oriented variant, while the Concorde and Intrepid provided varying levels of luxury and sportiness. These sedans competed effectively in their segment, known for their comfortable ride and feature-rich amenities. This comprehensive factory service repair workshop manual in English provides detailed guidance for maintaining and repairing your 2004 Chrysler 300M, Concorde, or Intrepid. It covers all major systems, including engine mechanicals, fuel, emissions, driveline, transmission, suspension, steering, brakes, and extensive electrical and electronic components. The manual includes scheduled maintenance procedures, diagnostic and troubleshooting guides, and complete repair and rebuild instructions, offering factory-level detail. This resource is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of these vehicles.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M, Concorde, Intrepid
Year:
2004
👋 Introduction
Market Position
Positioning:
The Chrysler 300M, Concorde, and Intrepid of this era represented Chrysler's push towards more upscale, front-wheel-drive sedans, competing in the near-luxury segment. They offered a blend of comfort, performance, and distinctive styling.
Competitive Analysis
Competitors 2004:
Competed with vehicles like the Ford Taurus, Mercury Sable, Chevrolet Impala, Buick LeSabre, and import sedans such as the Toyota Avalon and Honda Accord.
Key Features
Vehicle Platform:
These models were based on the Chrysler LH platform, known for its front-wheel-drive layout and spacious interiors.
Design Philosophy:
Characterized by distinctive American styling with aggressive lines, particularly the 300M's sportier persona.
📋 Manual Details
Coverage Areas
Covered Models:
Chrysler 300M, Chrysler Concorde, Chrysler Intrepid
Covered Years:
2004
Page Count
Estimated Page Count:
Substantial (implied by detailed coverage, exact number not specified)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed coverage including fuel, ignition, emissions control, engine mechanicals, cooling, and lubrication.
Driveline And Transmission:
Comprehensive coverage of driveline components, transaxle (automatic), and associated systems.
Suspension And Steering:
Detailed repair procedures for suspension components, steering system, and wheel alignment.
Brakes:
Complete brake system diagnosis and repair, including ABS.
Electrical And Electronics:
Extensive coverage of wiring diagrams, electronic control modules (ECMs), audio/video, instrument cluster, lighting, power systems, and more.
Body And Frame:
Includes body repairs, frame, bumpers, doors, windows, and interior components.
HVAC And Emissions:
Detailed diagnostics and repair for heating, ventilation, air conditioning (HVAC), and emissions control systems.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes, and general upkeep procedures.
Diagnostics And Troubleshooting:
Step-by-step troubleshooting guides and diagnostic procedures for common and complex issues.
Repair And Rebuild:
Comprehensive repair procedures, from minor adjustments to complete component disassembly and reassembly.
Technical Depth
Depth:
Factory-level detail, suitable for both DIY enthusiasts and professional mechanics, covering complete disassembly and reassembly.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows and Mac OS.
Readability:
High-quality PDF format, ensuring clear text and graphics.
Print Quality
Printability:
All pages are printable, allowing for hard copy use.
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type 300M Concorde:
3.5L (215 cu in) SOHC V6 (EGG)
Engine Type Intrepid:
2.7L (167 cu in) DOHC V6 (EAR) and 3.5L (215 cu in) SOHC V6 (EGG)
Performance 3.5L V6
Horsepower 300M Concorde:
250 hp @ 6400 rpm (EGG engine)
Torque 300M Concorde:
250 lb-ft @ 3900 rpm (EGG engine)
Performance 2.7L V6
Horsepower Intrepid:
200 hp @ 5800 rpm (EAR engine)
Torque Intrepid:
190 lb-ft @ 4000 rpm (EAR engine)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Engine Codes
Engine Code 3.5L Sohc:
EGG
Engine Code 2.7L DOHc:
EAR
🔧 Transmission
Standard
Transmission Type 300M Concorde:
42LE 4-Speed Automatic Transaxle
Transmission Type Intrepid 2.7L:
41TE 4-Speed Automatic Transaxle
Transmission Type Intrepid 3.5L:
42LE 4-Speed Automatic Transaxle
Features
Transmission Features:
Includes electronic shift control, likely with a 'Performance' or 'Winter' mode.
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid, Type 9602)
📐 Dimensions
Exterior 300M
Length:
Approx. 199.0 inches
Width:
Approx. 74.4 inches
Height:
Approx. 55.8 inches
Exterior Concorde Intrepid
Length:
Approx. 203.7 inches
Width:
Approx. 74.4 inches
Height:
Approx. 56.7 inches
Weights
Curb Weight Approx:
3,500 - 3,800 lbs (model dependent)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for the era, specific model may vary slightly)
NHTSA Front Impact Passenger:
5-Star (for the era, specific model may vary slightly)
IIHS Frontal Offset:
Good (for the era, specific model may vary slightly)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional or standard depending on trim and model (TCS)
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Airbags Side:
Optional or standard front seat-mounted side airbags and/or side curtain airbags
Seatbelts:
3-point seatbelts for all occupants, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems often available, including Infinity brand sound systems with multiple speakers and amplifier. Cassette/CD players and radio functionality.
Navigation:
Optional factory navigation systems were available on some trims.
Driver Assistance
Cruise Control:
Standard cruise control system (Speed Control).
Parking Assistance:
Rear parking assist sensors were an option on higher trims.
Connectivity
Remote Keyless Entry:
Standard remote keyless entry system.
Telematics:
Optional Uconnect or similar early telematics systems might have been available on later production runs or specific trims.
🔧 Maintenance
Service Intervals Oil Change
Oil Change Interval:
Typically 5,000 - 7,500 miles or 6 months, whichever comes first (consult manual for precise recommendation based on driving conditions).
Service Intervals Tire Rotation
Tire Rotation Interval:
Every 5,000 - 7,500 miles
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic (API certified)
Engine Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, typically Mopar OAT or equivalent. Often a pink or orange color.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Chrysler/Dodge Power Steering Fluid (Mopar or equivalent)
Known Issues
Common Issues Powertrain:
Premature wear on camshaft position sensors, intake manifold gaskets (plastic), and potential transmission solenoid issues in higher mileage vehicles. Timing belt replacement on 2.7L engine is critical.
Common Issues Suspension Steering:
Worn sway bar links, ball joints, and control arm bushings. Power steering pump noise or leaks can occur.
Common Issues Electrical:
HVAC blower motor resistor failure, intermittent power window issues, and potential failure of the Body Control Module (BCM) or similar electronic modules.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing comfortable, feature-rich, and often stylish American sedans, with the 'LH' platform cars being a significant part of its modern identity.
Model Evolution 300M
300M Positioning:
The 300M was positioned as the premium, performance-oriented model within the larger LH-platform family, inheriting the '300' performance nomenclature.
Model Evolution Concorde Intrepid
Concorde Intrepid Design:
The Concorde and Intrepid shared a common platform and design language, with the Concorde typically featuring more luxury-oriented appointments and the Intrepid offering a sportier or more value-focused approach depending on the trim level.
Production Years
Lh Platform Production:
The LH platform debuted in the early 1990s and evolved through several generations, with the 2004 model year representing a late stage of the second-generation LH vehicles.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The Chrysler 300M and its LH-platform siblings were often lauded for their ride quality, interior space, and value, though direct '10 Best' mentions for this specific year might vary. The LH platform generally received positive reviews in its segment.
Ratings
Consumer Reports Ratings:
Varying ratings depending on the specific model and year, often citing average reliability for domestic vehicles of this era, with some consistent issues noted (as per 'known_issues').
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