1993 Chrysler AS Town & Country Caravan & Voyager Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country, Caravan, Voyager Year: 1993 Platform Code: AS Body Style: Minivan / Wagon Generation Generation: Second Generation (RS/AS) 👋 Introduction Market Position Market Segment: Full-size Minivan Competitive Analysis Primary Competitors: Ford Aerostar, Chevrolet Lumina APV/Venture, Pontiac Trans Sport, Plymouth Voyager (shared platform) Key Features Vehicle Purpose: Family transport, cargo hauling, versatile utility Powertrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations available Manual Value Proposition Value For Diy: Enables DIY mechanics and owners to perform complex repairs and maintenance Value For Professionals: Provides essential technical data for professional automotive technicians 📋 Manual Details Coverage Areas Service And Repair: All major mechanical, electrical, and body systems Component And System Index: Comprehensive indexing for quick reference Page Count Estimated Page Count: Likely over 1000 pages (typical for a comprehensive factory service manual of this era) Manual Type Manual Type: Factory Service & Repair Manual Language Language: English Format File Format: PDF Digital Delivery: Instant Download Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Engines, Cooling System, Fuel System, Exhaust System, Intake Manifold, Manual Transaxle Clutch, Transaxle Chassis: Front Suspension and Drive Shaft, Rear Suspension and Driveline, Brakes, Steering, Wheels / Tires Electrical: Wiring Diagrams, Electrical System (general) Body And Comfort: Frame and Bumpers, Body, Heating and Air Conditioning Emissions: Emission Control Systems Frame And Bumpers: Structural components, collision repair considerations, bumper systems. Procedures Included Maintenance: Lubrication and Maintenance, Scheduled Maintenance Repair: Assembly, Disassembly, Repair Procedures for all covered systems Diagnostics: Troubleshooting and diagnostic guidance (implied by repair procedures and wiring diagrams) Troubleshooting Charts: Likely includes diagnostic flowcharts for common problems. Technical Depth Depth: Comprehensive, covering from basic maintenance to detailed component repair and system diagnostics Rebuild Procedures: Detailed procedures for engine, transmission, and suspension component rebuilding. Wiring Diagrams Diagram Detail: Comprehensive wiring schematics for all major electrical systems, crucial for diagnosis and repair. 📊 Manual Specifications File Format Print Quality: High Quality PDF, All pages are printable Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: Digital PDF (Not applicable) Searchability Text Search: Searchable text within PDF (typical for modern PDFs) ⚙️ Engine Specifications Primary Engine Engine Type: 3.3L (201 ci) V6 'EGA' Engine Engine Configuration: Overhead Valve (OHV), V6 Bore X Stroke: 3.94 in x 3.66 in (100 mm x 93 mm) Compression Ratio: 8.4:1 Horsepower: Approx. 150 hp @ 4400 RPM Torque: Approx. 180 lb-ft @ 2800 RPM Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Regular Gasoline (87 octane) Optional Engine Engine Type: 3.8L (231 ci) V6 '3800' Engine (GM-sourced, less common in '93 AS platform, but possible) Engine Configuration: Overhead Valve (OHV), V6 Horsepower: Approx. 162 hp @ 4500 RPM (if equipped) Torque: Approx. 200 lb-ft @ 2800 RPM (if equipped) 🔧 Transmission Standard Transmission Type: 3-Speed Automatic (e.g., A604 Ultradrive for FWD) Transmission Details: Torque converter automatic, electronic control Optional Transmission Type: 4-Speed Automatic (e.g., A606 Ultradrive for FWD/AWD) Transmission Details: Torque converter automatic with overdrive, electronic control Manual Transaxle Manual Availability: Manual transaxle clutch section is listed, but manual transmission was exceedingly rare or unavailable in US market for this model/year, likely covering specific export markets or rare configurations. Awd System AWD System Type: Viscous coupling all-wheel drive system Fluid Specification Automatic Transmission Fluid: Chrysler ATF+3 (MS-7176) or equivalent 📐 Dimensions Exterior Wheelbase: Approximately 112.1 inches Length: Approximately 176.7 inches (standard wheelbase) Width: Approximately 71.7 inches Height: Approximately 67.9 inches Weights Curb Weight: Approx. 3,700 - 4,200 lbs (depending on configuration) Cargo Cargo Volume: Highly configurable with removable rear seats, substantial cargo capacity 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4 Stars (1993 model year, typical for this era) NHTSA Passenger Front Impact: 4 Stars (1993 model year, typical for this era) Active Features ABS: Anti-lock Braking System (ABS) available on select models/trims Passive Features Airbags: Driver's side airbag standard on some trims, optional on others. Passenger airbag not typically available in 1993. Seatbelts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, cassette player, optional CD player (early integration). Climate Control: Manual or optional automatic climate control systems. Driver Assistance Cruise Control: Standard on most trims, electronic cruise control. Connectivity Early Tech Features: Power locks, power windows, power mirrors, keyless entry (optional, basic systems). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 - 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for specifics). Engine Coolant Flush: Every 30,000 - 50,000 miles or 2-3 years. Spark Plug Replacement: Typically around 30,000 - 100,000 miles depending on plug type (e.g., copper vs. platinum). Fluid Specifications Engine Oil Specification: API Certified SAE 5W-30 or 10W-30 (refer to manual for temperature ranges). Engine Coolant: Mopar Antifreeze/Coolant (MS-7170)...
Lubrication and Maintenance, Scheduled Maintenance
Repair:
Assembly, Disassembly, Repair Procedures for all covered systems
Diagnostics:
Troubleshooting and diagnostic guidance (implied by repair procedures and wiring diagrams)
Troubleshooting Charts:
Likely includes diagnostic flowcharts for common problems.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to detailed component repair and system diagnostics
Rebuild Procedures:
Detailed procedures for engine, transmission, and suspension component rebuilding.
Wiring Diagrams
Diagram Detail:
Comprehensive wiring schematics for all major electrical systems, crucial for diagnosis and repair.
📊 Manual Specifications
File Format
Print Quality:
High Quality PDF, All pages are printable
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
Digital PDF (Not applicable)
Searchability
Text Search:
Searchable text within PDF (typical for modern PDFs)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.3L (201 ci) V6 'EGA' Engine
Engine Configuration:
Overhead Valve (OHV), V6
Bore X Stroke:
3.94 in x 3.66 in (100 mm x 93 mm)
Compression Ratio:
8.4:1
Horsepower:
Approx. 150 hp @ 4400 RPM
Torque:
Approx. 180 lb-ft @ 2800 RPM
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Regular Gasoline (87 octane)
Optional Engine
Engine Type:
3.8L (231 ci) V6 '3800' Engine (GM-sourced, less common in '93 AS platform, but possible)
Engine Configuration:
Overhead Valve (OHV), V6
Horsepower:
Approx. 162 hp @ 4500 RPM (if equipped)
Torque:
Approx. 200 lb-ft @ 2800 RPM (if equipped)
🔧 Transmission
Standard
Transmission Type:
3-Speed Automatic (e.g., A604 Ultradrive for FWD)
Transmission Details:
Torque converter automatic, electronic control
Optional
Transmission Type:
4-Speed Automatic (e.g., A606 Ultradrive for FWD/AWD)
Transmission Details:
Torque converter automatic with overdrive, electronic control
Manual Transaxle
Manual Availability:
Manual transaxle clutch section is listed, but manual transmission was exceedingly rare or unavailable in US market for this model/year, likely covering specific export markets or rare configurations.
Awd System
AWD System Type:
Viscous coupling all-wheel drive system
Fluid Specification
Automatic Transmission Fluid:
Chrysler ATF+3 (MS-7176) or equivalent
📐 Dimensions
Exterior
Wheelbase:
Approximately 112.1 inches
Length:
Approximately 176.7 inches (standard wheelbase)
Width:
Approximately 71.7 inches
Height:
Approximately 67.9 inches
Weights
Curb Weight:
Approx. 3,700 - 4,200 lbs (depending on configuration)
Cargo
Cargo Volume:
Highly configurable with removable rear seats, substantial cargo capacity
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4 Stars (1993 model year, typical for this era)
NHTSA Passenger Front Impact:
4 Stars (1993 model year, typical for this era)
Active Features
ABS:
Anti-lock Braking System (ABS) available on select models/trims
Passive Features
Airbags:
Driver's side airbag standard on some trims, optional on others. Passenger airbag not typically available in 1993.
Seatbelts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, cassette player, optional CD player (early integration).
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
Cruise Control:
Standard on most trims, electronic cruise control.
Connectivity
Early Tech Features:
Power locks, power windows, power mirrors, keyless entry (optional, basic systems).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for specifics).
Engine Coolant Flush:
Every 30,000 - 50,000 miles or 2-3 years.
Spark Plug Replacement:
Typically around 30,000 - 100,000 miles depending on plug type (e.g., copper vs. platinum).
Fluid Specifications
Engine Oil Specification:
API Certified SAE 5W-30 or 10W-30 (refer to manual for temperature ranges).
Engine Coolant:
Mopar Antifreeze/Coolant (MS-7170) or equivalent ethylene glycol-based coolant, 50/50 mix with distilled water.
Power Steering Fluid:
Chrysler Power Steering Fluid (MS-5901) or equivalent Dexron II/III.
Brake Fluid:
DOT 3 brake fluid.
Known Issues
Head Gasket Leaks:
Common on 3.3L V6 engines, particularly with age and mileage.
Transmission Problems:
Ultradrive transmissions (A604/A606) can be sensitive to fluid changes and may develop shifting issues or solenoid failures.
Cooling System Issues:
Water pump, thermostat, and radiator failures can occur due to age.
Exhaust Manifold Cracks:
Cast iron exhaust manifolds can develop cracks, leading to exhaust leaks and ticking noises.
Power Window Motors:
Window regulator and motor failures are common with age and use.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler pioneered the modern minivan segment with the original Dodge Caravan/Plymouth Voyager, later expanding the concept to the upscale Chrysler Town & Country.
Model Evolution
Second Generation Development:
The AS platform (1991-1993) represented a significant update to the original minivan design, featuring improved aerodynamics, interior space, and updated powertrains.
Production
Production Years:
1991-1993 (AS Platform)
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Chrysler minivans (including this generation) were frequent contenders on Car and Driver's 10Best list in the early 1990s.
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