Chrysler Caravan 2006 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Caravan Year: 2006 Codes Platform Code: RS Chassis Code: NS 👋 Introduction Market Position Vehicle Segment: Mid-size minivan, family vehicle Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Freestar, Mazda MPV Key Features Vehicle Strengths: Spacious interior, versatile seating, comfortable ride, affordable price point Manual Value Proposition Benefit To Owner: Empowers owners and technicians with comprehensive knowledge for accurate diagnosis, repair, and maintenance, reducing labor costs and improving vehicle longevity. 📋 Manual Details Coverage Areas Coverage Type: Complete Factory Service Repair Model Variants Covered: All trim levels and configurations of the 2006 Chrysler Caravan Page Count Estimated Page Count: Hundreds of pages (actual count may vary based on printer settings) Manual Type Manual Format: PDF Download Manual Category: Service and Repair Manual Language Language: English 📖 Manual Coverage Systems Covered Engine Mechanical: Engine diagnosis, repair, overhaul, timing, lubrication, cooling systems Engine Performance: Fuel system, ignition system, emissions control, turbocharging (if applicable) Transmission Drivetrain: Automatic transmission (41TE/42LE variants), manual transmission (if offered), differentials, axles, CV joints Brakes: Hydraulic system, power assist, Anti-lock Braking System (ABS), disc and drum brake service, parking brake Suspension Steering: Front and rear suspension, steering gear, power steering system, wheel alignment Electrical Lighting: Battery, charging system, starting system, lighting system, interior/exterior lights, fuses, relays Body Interior: Body panels, doors, windows, seats, interior trim, body repair, rust prevention HVAC: Heating, ventilation, air conditioning system diagnosis and repair Restraints: Airbag system (SRS), seat belts Diagnostic Troubleshooting: Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, diagnostic procedures Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt and hose inspection Repair Procedures: Component removal and installation, internal engine repair, transmission overhaul, brake component replacement, suspension and steering linkage repair Troubleshooting Guidelines: System-specific troubleshooting trees, diagnostic flowcharts, common problem diagnosis Electrical Diagnostics: Wiring diagrams, component testing, circuit diagnosis Torque Specifications: Precise torque values for all critical fasteners Technical Depth Depth Of Information: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Diagnostic Tools: Information on using diagnostic scan tools and specialized equipment Wiring Diagrams: Detailed electrical schematics for all vehicle systems 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Recommendation: Print and bind for easy workshop use Paper Type Recommended Paper Type: Standard printer paper for digital use, heavier stock for printed copies ⚙️ Engine Specifications Primary Engine Engine Code: EBD Engine Type: 3.3L V6 SOHC MPI Displacement: 3.3 Liters (3301 cc) Bore X Stroke: 3.50 x 3.57 inches (89.0 x 90.7 mm) Compression Ratio: 9.0:1 Horsepower: 180 hp @ 5000 rpm Torque: 210 lb-ft @ 3400 rpm Performance Fuel Type: Unleaded gasoline Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Recommended Octane: 87 Ignition System Ignition Type: Distributorless Ignition System (DIS) Cooling System Coolant Type: Chrysler Long Life OAT (Orange) Coolant Coolant Capacity: Approx. 12.0 Quarts (11.4 Liters) Lubrication System Engine Oil Type: SAE 5W-30 Synthetic Blend Engine Oil Capacity: 4.0 Quarts (3.8 Liters) with filter change Oil Filter Part Number: Mopar MO-899 or equivalent 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Transmission Model: 41TE / 42LE Features Transmission Fluid Type: ATF+4 (Chrysler) Transmission Fluid Capacity: Approx. 9.0 Quarts (8.5 Liters) Torque Converter Lockup: Electronically controlled 📐 Dimensions Exterior Length: 191.1 inches Width: 72.0 inches Height: 67.4 inches Wheelbase: 119.3 inches Cargo Cargo Volume Behind 3Rd Row: Approx. 29.0 cu ft Cargo Volume Behind 2Nd Row: Approx. 79.1 cu ft Cargo Volume Max: Approx. 140.0 cu ft Weights Curb Weight: Approx. 4,100 - 4,300 lbs Gross Vehicle Weight Rating Gvw: Approx. 5,700 lbs 🛡️ Safety Features Ratings NHTSA Front Driver Impact: 5 Stars NHTSA Front Passenger Impact: 5 Stars NHTSA Side Driver Impact: 5 Stars NHTSA Side Rear Passenger Impact: 4 Stars IIHS Front Offset Crash Rating: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags, available side curtain airbags Seatbelts: 3-point seat belts for all seating positions, front seat pretensioners 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional Infinity Premium Audio System Rear Seat Entertainment: Optional rear-seat entertainment system with DVD player Driver Assistance Cruise Control: Standard cruise control Connectivity Power Outlets: 12V power outlets 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations) Transmission Fluid Change Interval: Every 30,000-60,000 miles (refer to manual, often serviced with filter) Coolant Flush Interval: Every 50,000-100,000 miles or 5 years (refer to manual) Spark Plug Replacement Interval: Approx. 100,000 miles (if original type) Fluid Specifications Power Steering Fluid: ATF+4 (Chrysler) Brake Fluid: DOT 3 Windshield Washer Fluid: Automotive Washer Fluid Known Issues Common Problem 1: Transmission solenoid issues (slipping,...
Honda Odyssey, Toyota Sienna, Ford Freestar, Mazda MPV
Key Features
Vehicle Strengths:
Spacious interior, versatile seating, comfortable ride, affordable price point
Manual Value Proposition
Benefit To Owner:
Empowers owners and technicians with comprehensive knowledge for accurate diagnosis, repair, and maintenance, reducing labor costs and improving vehicle longevity.
📋 Manual Details
Coverage Areas
Coverage Type:
Complete Factory Service Repair
Model Variants Covered:
All trim levels and configurations of the 2006 Chrysler Caravan
Page Count
Estimated Page Count:
Hundreds of pages (actual count may vary based on printer settings)
Manual Type
Manual Format:
PDF Download
Manual Category:
Service and Repair Manual
Language
Language:
English
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine diagnosis, repair, overhaul, timing, lubrication, cooling systems
Rear evaporator core leaks (in vehicles with dual-zone climate control)
Common Problem 4:
Power window motor failures
Common Problem 5:
Alternator failure
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler is credited with inventing the minivan segment with the original Dodge Caravan and Plymouth Voyager in 1983.
Model Evolution
Caravan Generation:
Fourth Generation (2001-2007), specifically the 2006 model year is part of this generation, a facelifted version.
Production
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA (discontinued prior to 2006 for St. Louis)
Production Years
Model Production Span:
1984-2007 (for the Caravan nameplate in North America, though variants continued longer globally)
🏆 Awards & Recognition
Recognitions
Automotive Journalist Recognition:
The 2006 Caravan, as part of the RS platform, was generally well-regarded for its value and practicality, though often criticized for interior material quality compared to key competitors.
Ratings
Consumer Reports Rating Context:
Consumer Reports ratings for this model year often varied, with some areas receiving average scores and others below average, particularly concerning predicted reliability.
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