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Chrysler Caravan 2006 Factory Service Repair Manual

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This manual covers the 2006 Caravan, a mid-size minivan known for its spacious interior, versatile seating, and comfortable ride, making it a practical choice for families. As part of the fourth generation of minivans, the 2006 model builds on a legacy of segment innovation, offering a blend of functionality and affordability. The vehicle is equipped with a 3.3L V6 SOHC MPI engine producing 180 horsepower and 210 lb-ft of torque, paired with a 4-speed automatic transaxle. Safety features include standard Anti-lock Braking System (ABS) and driver and front passenger airbags, with optional side curtain airbags and traction control. This comprehensive factory service repair manual provides detailed information for all trim levels and configurations of the 2006 Caravan. It covers essential maintenance procedures, including oil changes and fluid checks, as well as in-depth repair procedures for all major vehicle systems such as the engine, transmission, brakes, suspension, steering, and electrical components. The manual also includes troubleshooting guidelines, diagnostic procedures for common issues, detailed wiring diagrams, and precise torque specifications. This resource is designed to assist owners, mechanics, and technicians in accurately diagnosing, maintaining, and repairing the vehicle, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Chrysler Model: Caravan Year: 2006 Codes Platform Code: RS Chassis Code: NS 👋 Introduction Market Position Vehicle Segment: Mid-size minivan, family vehicle Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Freestar, Mazda MPV Key Features Vehicle Strengths: Spacious interior, versatile seating, comfortable ride, affordable price point Manual Value Proposition Benefit To Owner: Empowers owners and technicians with comprehensive knowledge for accurate diagnosis, repair, and maintenance, reducing labor costs and improving vehicle longevity. 📋 Manual Details Coverage Areas Coverage Type: Complete Factory Service Repair Model Variants Covered: All trim levels and configurations of the 2006 Chrysler Caravan Page Count Estimated Page Count: Hundreds of pages (actual count may vary based on printer settings) Manual Type Manual Format: PDF Download Manual Category: Service and Repair Manual Language Language: English 📖 Manual Coverage Systems Covered Engine Mechanical: Engine diagnosis, repair, overhaul, timing, lubrication, cooling systems Engine Performance: Fuel system, ignition system, emissions control, turbocharging (if applicable) Transmission Drivetrain: Automatic transmission (41TE/42LE variants), manual transmission (if offered), differentials, axles, CV joints Brakes: Hydraulic system, power assist, Anti-lock Braking System (ABS), disc and drum brake service, parking brake Suspension Steering: Front and rear suspension, steering gear, power steering system, wheel alignment Electrical Lighting: Battery, charging system, starting system, lighting system, interior/exterior lights, fuses, relays Body Interior: Body panels, doors, windows, seats, interior trim, body repair, rust prevention HVAC: Heating, ventilation, air conditioning system diagnosis and repair Restraints: Airbag system (SRS), seat belts Diagnostic Troubleshooting: Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, diagnostic procedures Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt and hose inspection Repair Procedures: Component removal and installation, internal engine repair, transmission overhaul, brake component replacement, suspension and steering linkage repair Troubleshooting Guidelines: System-specific troubleshooting trees, diagnostic flowcharts, common problem diagnosis Electrical Diagnostics: Wiring diagrams, component testing, circuit diagnosis Torque Specifications: Precise torque values for all critical fasteners Technical Depth Depth Of Information: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Diagnostic Tools: Information on using diagnostic scan tools and specialized equipment Wiring Diagrams: Detailed electrical schematics for all vehicle systems 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Recommendation: Print and bind for easy workshop use Paper Type Recommended Paper Type: Standard printer paper for digital use, heavier stock for printed copies ⚙️ Engine Specifications Primary Engine Engine Code: EBD Engine Type: 3.3L V6 SOHC MPI Displacement: 3.3 Liters (3301 cc) Bore X Stroke: 3.50 x 3.57 inches (89.0 x 90.7 mm) Compression Ratio: 9.0:1 Horsepower: 180 hp @ 5000 rpm Torque: 210 lb-ft @ 3400 rpm Performance Fuel Type: Unleaded gasoline Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Recommended Octane: 87 Ignition System Ignition Type: Distributorless Ignition System (DIS) Cooling System Coolant Type: Chrysler Long Life OAT (Orange) Coolant Coolant Capacity: Approx. 12.0 Quarts (11.4 Liters) Lubrication System Engine Oil Type: SAE 5W-30 Synthetic Blend Engine Oil Capacity: 4.0 Quarts (3.8 Liters) with filter change Oil Filter Part Number: Mopar MO-899 or equivalent 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Transmission Model: 41TE / 42LE Features Transmission Fluid Type: ATF+4 (Chrysler) Transmission Fluid Capacity: Approx. 9.0 Quarts (8.5 Liters) Torque Converter Lockup: Electronically controlled 📐 Dimensions Exterior Length: 191.1 inches Width: 72.0 inches Height: 67.4 inches Wheelbase: 119.3 inches Cargo Cargo Volume Behind 3Rd Row: Approx. 29.0 cu ft Cargo Volume Behind 2Nd Row: Approx. 79.1 cu ft Cargo Volume Max: Approx. 140.0 cu ft Weights Curb Weight: Approx. 4,100 - 4,300 lbs Gross Vehicle Weight Rating Gvw: Approx. 5,700 lbs 🛡️ Safety Features Ratings NHTSA...
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Tipo: Car
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SKU: 79139
Colecciones: ALL Chrysler Marine

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Chrysler Caravan 2006 Factory Service Repair ManualChrysler Caravan 2006 Factory Service Repair ManualChrysler Caravan 2006 Factory Service Repair Manual
This manual covers the 2006 Caravan, a mid-size minivan known for its spacious interior, versatile seating, and comfortable ride, making it a practical choice for families. As part of the fourth generation of minivans, the 2006 model builds on a legacy of segment innovation, offering a blend of functionality and affordability. The vehicle is equipped with a 3.3L V6 SOHC MPI engine producing 180 horsepower and 210 lb-ft of torque, paired with a 4-speed automatic transaxle. Safety features include standard Anti-lock Braking System (ABS) and driver and front passenger airbags, with optional side curtain airbags and traction control. This comprehensive factory service repair manual provides detailed information for all trim levels and configurations of the 2006 Caravan. It covers essential maintenance procedures, including oil changes and fluid checks, as well as in-depth repair procedures for all major vehicle systems such as the engine, transmission, brakes, suspension, steering, and electrical components. The manual also includes troubleshooting guidelines, diagnostic procedures for common issues, detailed wiring diagrams, and precise torque specifications. This resource is designed to assist owners, mechanics, and technicians in accurately diagnosing, maintaining, and repairing the vehicle, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Caravan
Year:
2006
Codes
Platform Code:
RS
Chassis Code:
NS
👋 Introduction
Market Position
Vehicle Segment:
Mid-size minivan, family vehicle
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Freestar, Mazda MPV
Key Features
Vehicle Strengths:
Spacious interior, versatile seating, comfortable ride, affordable price point
Manual Value Proposition
Benefit To Owner:
Empowers owners and technicians with comprehensive knowledge for accurate diagnosis, repair, and maintenance, reducing labor costs and improving vehicle longevity.
📋 Manual Details
Coverage Areas
Coverage Type:
Complete Factory Service Repair
Model Variants Covered:
All trim levels and configurations of the 2006 Chrysler Caravan
Page Count
Estimated Page Count:
Hundreds of pages (actual count may vary based on printer settings)
Manual Type
Manual Format:
PDF Download
Manual Category:
Service and Repair Manual
Language
Language:
English
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine diagnosis, repair, overhaul, timing, lubrication, cooling systems
Engine Performance:
Fuel system, ignition system, emissions control, turbocharging (if applicable)
Transmission Drivetrain:
Automatic transmission (41TE/42LE variants), manual transmission (if offered), differentials, axles, CV joints
Brakes:
Hydraulic system, power assist, Anti-lock Braking System (ABS), disc and drum brake service, parking brake
Suspension Steering:
Front and rear suspension, steering gear, power steering system, wheel alignment
Electrical Lighting:
Battery, charging system, starting system, lighting system, interior/exterior lights, fuses, relays
Body Interior:
Body panels, doors, windows, seats, interior trim, body repair, rust prevention
HVAC:
Heating, ventilation, air conditioning system diagnosis and repair
Restraints:
Airbag system (SRS), seat belts
Diagnostic Troubleshooting:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, diagnostic procedures
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt and hose inspection
Repair Procedures:
Component removal and installation, internal engine repair, transmission overhaul, brake component replacement, suspension and steering linkage repair
Troubleshooting Guidelines:
System-specific troubleshooting trees, diagnostic flowcharts, common problem diagnosis
Electrical Diagnostics:
Wiring diagrams, component testing, circuit diagnosis
Torque Specifications:
Precise torque values for all critical fasteners
Technical Depth
Depth Of Information:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostic Tools:
Information on using diagnostic scan tools and specialized equipment
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Recommendation:
Print and bind for easy workshop use
Paper Type
Recommended Paper Type:
Standard printer paper for digital use, heavier stock for printed copies
⚙️ Engine Specifications
Primary Engine
Engine Code:
EBD
Engine Type:
3.3L V6 SOHC MPI
Displacement:
3.3 Liters (3301 cc)
Bore X Stroke:
3.50 x 3.57 inches (89.0 x 90.7 mm)
Compression Ratio:
9.0:1
Horsepower:
180 hp @ 5000 rpm
Torque:
210 lb-ft @ 3400 rpm
Performance
Fuel Type:
Unleaded gasoline
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Recommended Octane:
87
Ignition System
Ignition Type:
Distributorless Ignition System (DIS)
Cooling System
Coolant Type:
Chrysler Long Life OAT (Orange) Coolant
Coolant Capacity:
Approx. 12.0 Quarts (11.4 Liters)
Lubrication System
Engine Oil Type:
SAE 5W-30 Synthetic Blend
Engine Oil Capacity:
4.0 Quarts (3.8 Liters) with filter change
Oil Filter Part Number:
Mopar MO-899 or equivalent
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transaxle
Transmission Model:
41TE / 42LE
Features
Transmission Fluid Type:
ATF+4 (Chrysler)
Transmission Fluid Capacity:
Approx. 9.0 Quarts (8.5 Liters)
Torque Converter Lockup:
Electronically controlled
📐 Dimensions
Exterior
Length:
191.1 inches
Width:
72.0 inches
Height:
67.4 inches
Wheelbase:
119.3 inches
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 29.0 cu ft
Cargo Volume Behind 2Nd Row:
Approx. 79.1 cu ft
Cargo Volume Max:
Approx. 140.0 cu ft
Weights
Curb Weight:
Approx. 4,100 - 4,300 lbs
Gross Vehicle Weight Rating Gvw:
Approx. 5,700 lbs
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5 Stars
NHTSA Front Passenger Impact:
5 Stars
NHTSA Side Driver Impact:
5 Stars
NHTSA Side Rear Passenger Impact:
4 Stars
IIHS Front Offset Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags, available side curtain airbags
Seatbelts:
3-point seat belts for all seating positions, front seat pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional Infinity Premium Audio System
Rear Seat Entertainment:
Optional rear-seat entertainment system with DVD player
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Power Outlets:
12V power outlets
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations)
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (refer to manual, often serviced with filter)
Coolant Flush Interval:
Every 50,000-100,000 miles or 5 years (refer to manual)
Spark Plug Replacement Interval:
Approx. 100,000 miles (if original type)
Fluid Specifications
Power Steering Fluid:
ATF+4 (Chrysler)
Brake Fluid:
DOT 3
Windshield Washer Fluid:
Automotive Washer Fluid
Known Issues
Common Problem 1:
Transmission solenoid issues (slipping, harsh shifting)
Common Problem 2:
CV joint wear and failure
Common Problem 3:
Rear evaporator core leaks (in vehicles with dual-zone climate control)
Common Problem 4:
Power window motor failures
Common Problem 5:
Alternator failure
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler is credited with inventing the minivan segment with the original Dodge Caravan and Plymouth Voyager in 1983.
Model Evolution
Caravan Generation:
Fourth Generation (2001-2007), specifically the 2006 model year is part of this generation, a facelifted version.
Production
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA (discontinued prior to 2006 for St. Louis)
Production Years
Model Production Span:
1984-2007 (for the Caravan nameplate in North America, though variants continued longer globally)
🏆 Awards & Recognition
Recognitions
Automotive Journalist Recognition:
The 2006 Caravan, as part of the RS platform, was generally well-regarded for its value and practicality, though often criticized for interior material quality compared to key competitors.
Ratings
Consumer Reports Rating Context:
Consumer Reports ratings for this model year often varied, with some areas receiving average scores and others below average, particularly concerning predicted reliability.
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